• 제목/요약/키워드: Dry milling process

검색결과 57건 처리시간 0.023초

밀링가공에서의 온도분포와 절삭력 예측을 위한 연구 (A Study on the Prediction of Temperature Distribution and Machining Force in the Milling Process)

  • 강재훈;송준엽;박종권
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2004년도 춘계학술대회 논문집
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    • pp.394-397
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    • 2004
  • This paper presents a simple analytic method using 2D simulation program for predications of cutting force and machining temperature in dry type milling process. And also, comparison of cutting force and machining temperature obtained from experiment and simulation work is accomplished to distinguish of suitability.

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기계적 합금화법으로 제조된 고온 수전해용 Ni/YSZ 전극의 미세구조 특성 (Microstructural Characteristics of Ni/YSZ Cermet for High Temperature Electrolysis by Mechanical Alloying)

  • 박근만;채의석;홍현선;추수태
    • 한국재료학회지
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    • 제14권10호
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    • pp.743-748
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    • 2004
  • Modified Ni/YSZ cermets for high temperature electrolysis were synthesized by the direct ball milling of Ni and YSZ powder. The ball milling was carried out in dry process and in ethanol with varying milling time. While the dry-milling decreased the average size from 65 to $80{\mu}m$, the wet-milling decreased the average size down to $10{\mu}m$. In addition, very fine particles less than $0.1{\mu}m$ were observed in the wet-milling condition. The subsequent process of cold-pressing and sintering at $900^{\circ}C$ for 2 h did not affect the particle size of dry-milled powder. The electrical conductivity of the dry-milled Ni/YSZ cermet showed the value of $5{\times}10^{2}\;S/cm$ and this value was increased to $1.4{\times}10^{4}\;S/cm$ after the sintering at $900^{\circ}C$ for 2 h.

Recycling of EAF Dust by Semi-continuous High Kinetic Process

  • Zoz, H.;Kaupp, G.;Ren, H.;Goepel, K.;Naimi-Jamal, M. R.
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part 1
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    • pp.491-492
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    • 2006
  • The horizontal high energy rotor ball mill ($Simoloyer^{(R)}$) is used to break and activate dry solids. It is used for dry-milling and in the vertical mount for wet-milling in leaching processes. Technical electric arc furnace (EAF) dust with high contents of zinc oxide, zinc ferrite and magnetite is efficiently separated by ambient temperature leaching. The process shows promise for industrial application

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건식 진동밀을 이용한 나트륨이온전지 양극활물질 합성 (Synthesis of cathode material for sodium ion batteries using dry vibration milling)

  • 이연우;김한준;강연희;김창삼
    • 한국결정성장학회지
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    • 제27권2호
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    • pp.70-74
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    • 2017
  • 건식 진동밀과 습식 볼밀로 출발원료를 혼합/분쇄하여 나트륨이온전지용 양극활물질인 $Na_{2/3}(Ni_{1/3}Mn_{2/3})O_2$를 합성하여 특성을 비교하였다. 건식 진동밀로 혼합/분쇄한 분말은 습식 볼밀한 분말보다 더 미세한 $1{\mu}m$ 이하의 입자였으며, $875{\sim}900^{\circ}C$에서 열처리 하였을 때 단일상을 얻을 수 있었다. 또한 전지 특성도 건식 진동밀을 사용한 분말이 습식 공정으로 합성한 분말보다 방전용량이 크고 방전 전위도 높게 나왔다.

볼 밀링으로 제조된 리튬이온전지용 주석-흑연 복합체 음극재의 전기화학적 특성 (Electrochemical Properties of Ball-milled Tin-Graphite Composite Anode Materials for Lithium-Ion Battery)

  • 이태희;홍현아;조권구;김유영
    • 한국분말재료학회지
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    • 제28권6호
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    • pp.462-469
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    • 2021
  • Tin/graphite composites are prepared as anode materials for Li-ion batteries using a dry ball-milling process. The main experimental variables in this work are the ball milling time (0-8 h) and composition ratio (tin:graphite=5:95, 15:85, and 30:70 w/w) of graphite and tin powder. For comparison, a tin/graphite composite is prepared using wet ball milling. The morphology and structure of the different tin/graphite composites are investigated using X-ray diffraction, Raman spectroscopy, energy-dispersive X-ray spectroscopy, and scanning and transmission electron microscopy. The electrochemical properties of the samples are also examined. The optimal dry ball milling time for the uniform mixing of graphite and tin is 6 h in a graphite-30wt.%Sn sample. The electrode prepared from the composite that is dry-ball-milled for 6 h exhibits the best cycle performance (discharge capacity after 50th cycle: 308 mAh/g and capacity retention: 46%). The discharge capacity after the 50th cycle is approximately 112 mAh/g, higher than that when the electrode is composed of only graphite (196 mAh/g after 50th cycle). This result indicates that it is possible to manufacture a tin/graphite composite anode material that can effectively buffer the volume change that occurs during cycling, even using a simple dry ball-milling process.

볼 엔드밀 가공환경 조건이 고경도 강재의 절삭 특성에 미치는 영향 (Effect of Ball End Mill Cutting Environments on Machinability of Hardened Tool Steel)

  • 이영주;원시태;허장회;박동순
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2003년도 추계학술대회논문집
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    • pp.245-250
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    • 2003
  • This research conducted milling tests to study effects of cutting environment conditions of ball end mills on the characteristics of hard milling process. KP4 steels and STD11 heat treated steels were used as the workpiece and WC-Co ball end mill tools with TiAIN coated were utilized in the cutting tests. Dry cutting without coolant and semi-dry cutting using botanical oil coolant were conducted and MQL (Minimum Quantity Lubricant) device was used to spray coolant. Cutting forces, tool wear and surface roughness were measured in the cutting tests. Results showed that dry cutting of KP4 and hardened STD11 specimens produced better surface quality and wear performance than MQL spray cutting did.

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볼 엔드밀 가공환경 조건이 고경도 강재의 절삭 특성에 미치는 영향 (Effect of Ball End Mill Cutting Environments on Machinability of Hardened Tool Steel)

  • 이영주;원시태
    • 소성∙가공
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    • 제13권1호
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    • pp.45-52
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    • 2004
  • This research conducted milling tests to study effects of cutting environment conditions of ball end mills on the characteristics of hard milling process. KP4 steels and STD11 heat treated steels were used as the workpiece and WC-Co ball end mill tools with TiAlN coated were utilized in the cutting tests. Dry cutting without coolant and semi-dry cutting using botanical oil coolant were conducted and MQL(Minimum Quantity Lubricant) device was used to spray coolant. Cutting forces, tool wear and surface roughness were measured in the cutting tests. Results showed that dry cutting of KP4 and hardened STD11 specimens produced better surface quality and wear performance than MQL spray cutting did.

Development of dry milling suitable rice cultivar to invigorate rice processing products

  • Jeung, Ji-Ung
    • 한국작물학회:학술대회논문집
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    • 한국작물학회 2017년도 9th Asian Crop Science Association conference
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    • pp.10-10
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    • 2017
  • Rice consumption has been continuously decreasing as the eating habits of Koreans have become westernized and diversified. The per capita annual rice consumption in Korea has dropped sharply from 136.4 kg in 1970 to 61.9 kg in 2016. The Korean government, therefore, has been trying to promote rice consumption by invigorating the processed food industry using rice flour. To facilitate the market for processed rice foods, it is essential to develop proper milling technology in terms of flour particle size and damaged starch content to produce high quality rice flour at competitive cost. Dry milling and wet milling are the two major processes used to produce rice flour. Although the dry milling process is relatively simple with a lower production cost, damaged starch content increases because of the high grain hardness of rice. In wet milling, the quality of rice flour is improved by reducing flour particle size as well as damaged starch content through soaking procedures. However, the production costs are high because of the additional expenses associated with the disposal of waste water, sterilization and drying of the wet flour. Recently developed technologies such as jet milling and cryogenic milling also require expensive investment and production. Therefore, developing new rice cultivars with dry milling adaptability as well as good processing properties is an important goal of rice breeding in Korea. 'Suweon 542' is a floury endosperm mutant line derived from sodium azide treatment on a high-yield, early maturing, and non-glutinous japonica rice cultivar, 'Namil'. Compared with the wild type, after dry milling process, the grain hardness of 'Suweon 542' was significantly lower because of its round and loosely packed starch granules. Also, the flour of 'Suweon 542' had significantly smaller particles and less damaged starch than 'Namil' and other rice cultivars and its particle size distribution was similar to a commercial wheat cultivar. Recently, through collaborations with nine universities and food companies, a total of 21 kinds of processed prototypes, using the dry milling flour of 'Suweon 542', were evaluated. In the production of major rice processing products, there was no significant quality difference between the flours prepared by wet milling and dry milling. Although the amount of water added to the dough was slightly increased, it was confirmed that the recipe applying the wet flour could be used without significant change. To efficiently transfer the floury endosperm characteristics of 'Suweon 542' to other commercial rice cultivars, it is essential to develop DNA marker tightly linked to the target gene. Association analysis using 70 genome-wide SSR markers and 94 F2 plants derived from 'Suweon 542'/'Milyang 23' showed that markers on chromosome 5 explained a large portion of the variation in floury grains percentage (FGP). Further analysis with an increased number of SSR markers revealed that the floury endosperm of 'Suweon 542' was directed by a major recessive locus, flo7(t), located in the 19.33-19.86 Mbp region of chromosome 5, with RM18639 explaining 92.2% of FGP variation in the F2 population. Through further physical mapping, a co-segregate and co-dominant DNA marker with the locus, flo7(t) was successfully developed, by which, thereby, breeding efficiency of rice cultivars having proper dry milling adaptability with high yield potential or useful functional materials would be improved. 'Suweon 542' maintained the early maturity of the wild type, Namil, which can be used in rice-wheat double cropping systems in Korea not only for improved arable land but also for sharing flour production facilities. In addition to the high susceptibility against major rice diseases, nevertheless, another possible drawback of 'Suweon 542' is the high rate of viviparous under prolonged rainfall during the harvesting season. To overcome susceptibility and vivipary of 'Suweon 542', the progeny lines, derived from the crosses 'Suweon 542' and 'Jopyeong', an early maturing rice cultivar with multiple resistance against rice blast, bacterial blight, and rice strip virus, and 'Heugjinju', a anthocyanin pigment containing black rice cultivar, were intensively evaluated. As the outputs, three dry milling suitable rice elite lines, 'Jeonju614', 'Jeonju615', and 'Jeonju616' were developed.

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볼 엔드밀 가공환경조건이 고경도 강재의 고속절삭특성에 미치는 영향 (The Effect of Ball End Mill Cutting Environments on High Speed Machinability of Hardened Tool Steel)

  • 이영주;원시태;허장회;박동순;김은수;김기표
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2004년도 추계학술대회논문집
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    • pp.238-244
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    • 2004
  • This research conducted milling tests to study effects of cutting environment conditions of ball end milts on the characteristics of high speed milling cutting process. KP4 steels and STD11 heat treated steels were used as the workpiece and WC-Co ball end mill tools with TiAIN coated were utilized in the cutting tests. Dry cutting without coolant and semidry cutting using botanical oil coolant by the MQL(Minimum Quantity Lubricant) device were conducted. Cutting forces, tool wear and surface roughness were measured in the cutting tests. Results showed that MQL spray cutting of KP4 and hardened STD11 specimens produced better surface quality and wear performance than dry cutting did.

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건식 보리 제분공정에 관한 연구 (Dry Milling Process of Barley Kernels)

  • 목철균;이상효;이현유;남영중
    • Applied Biological Chemistry
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    • 제28권3호
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    • pp.115-123
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    • 1985
  • 보리의 건식제분공정을 확립키 위하여 수분함량 별 보리의 제분특성을 Brabender Grain Hardness Tester를 사용하여 조사하였다. 분말의 입자크기 별 적정 GHT간극은 -10+12mesh는 $1/0{\sim}1/10$, -12+18mesh는 $0/5{\sim}0/15$, -18mesh는 0/-15이었다. 수분함량에 따른 파쇄성은 수분함량이 감소할수록 증가하였으며 곡립경도는 반대양상을 나타내었다. 제분에 소요되는 에너지는 GHT간극이 작을수록, 수분함량이 증가할수록 큰값을 보였고 수분함량 14.04%에서 최대치를 나타내었다. 건조 소요에너지를 감안할 때 보리의 최적 건식제분조건은 수분함량 12.80%에서 GHT간극 0/-5일 때이었고 이때 1,000kg의 -18mesh 입자를 생산하는데 소요되는 에너지는 92.41kwh이었다.

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