• 제목/요약/키워드: Dry Friction

검색결과 356건 처리시간 0.03초

구면무단변속기에서 발생하는 2 차원 구름 마찰력의 실험적 해석 (Experimental Analysis of 2-Dimensional Rolling Ftiction Occurred in Semi-Spherical CVT)

  • 공진형;윤영민;이응신;임원식;박영일;김동조;이장무
    • 한국자동차공학회논문집
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    • 제13권5호
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    • pp.134-141
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    • 2005
  • Semi-Spherical Continuously Variable Transmission(SS-CVT) is the CVT which transmits power by rolling friction between dry metals, and its outstanding advantage is the ability of realizations of neutral, forward and reverse states without relying on any other devices. A spherical shaped variator transmits power and also changes gear ratio where keeping contact with a output disk. The frictional direction to transmit power and the other direction to change gear ratio are perpendicular to each other, so we can describe that two dimensional rolling friction is occurred in the contact point between the variator and the disk. Since magnitudes or relations of the two forces are completely unknown, they were analyzed by the experiments in this study. We determined the variables related with the friction phenomena by the dimensional analysis, and manufactured the SS-CVT test bench which could measure the related variables. Finally, the empirical formula for evaluating the two friction forces was proposed based on the experimental results.

SUJ2 베어링 강의 트라이볼로지 특성에 대한 초음파나노표면개질 (UNSM) 및 원더프로세스크래프트 (WPC) 처리 효과 연구 (A Study on the Effects of Ultrasonic Nanocrystal Surface Modification (UNSM) and Wonder Process Craft (WPC) Treatments on Tribological Properties of SUJ2 Bearing Steel)

  • 아마노프 아웨즈한;카림바예프 루슬란;조인호;김응주
    • Tribology and Lubricants
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    • 제38권4호
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    • pp.170-178
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    • 2022
  • Mechanical surface treatment is an excellent approach widely used to modulate and improve the performance and service life of bearings, gears, and frictional joints. The main purpose of this study is to investigate and compare the effect of ultrasonic nanocrystal surface modification (UNSM) and wonder process craft (WPC) on the surface and tribological properties of SUJ2 bearing steel. The surface roughness and hardness of the untreated and treated (UNSM- and WPC-treated) specimens were measured and compared. Their tribological properties were evaluated using a micro-tribometer under grease-lubricated and dry conditions against itself. Surface hardness measurement results revealed that both the UNSM- and WPC-treated specimens had a higher hardness than that of the untreated specimen. The surface roughness of the untreated specimen was reduced after UNSM and WPC treatments. Abrasive wear mode was observed on the surface of the specimens worn under grease-lubricated conditions, while adhesive wear mode was found on the surface of the specimens worn in dry conditions. According to the tribological test results, the friction coefficient and wear rate of the untreated specimens were reduced by the application of both the UNSM and WPC treatments under grease-lubricated and dry conditions.

휴대용 정적 콘 관입시험을 통한 저수지 제방 토양의 다짐, 강도 특성 및 사면 안정성 예측 (Prediction of Compaction, Strength Characteristics for Reservoir Soil Using Portable Static Cone Penetration Test)

  • 전지훈;손영환;김태진;조상범;정승주;허준;봉태호;김동근
    • 한국농공학회논문집
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    • 제65권5호
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    • pp.1-11
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    • 2023
  • Due to climate change and aging of reservoirs, damage to embankment slopes is increasing. However, the safety diagnosis of the reservoir slope is mainly conducted by visual observation, and the time and economic cost are formidable to apply soil mechanical tests and slope stability analysis. Accordingly, this study presented a predicting method for the compaction and strength characteristics of the reservoir embankment soil using a portable static cone penetration test. The predicted items consisted of dry density, cohesion, and internal friction angle, which are the main factors of slope stability analysis. Portable static cone penetration tests were performed at 19 reservoir sites, and prediction equations were constructed from the correlation between penetration resistance data and test results of soil samples. The predicted dry density and strength parameters showed a correlation with test results between R2 0.40 and 0.93, and it was found to replace the test results well when used as input data for slope stability analysis (R2 0.8134 or more, RMSE 0.0320 or less). In addition, the prediction equations for the minimum safety factor of the slope were presented using the penetration resistance and gradient. As a result of comparing the predicted safety factor with the analysis results, R2 0.5125, RMSE 0.0382 in coarse-grained soil, R2 0.4182 and RMSE 0.0628 in fine-grained soil. The results of this study can be used as a way to improve the existing slope safety diagnosis method, and are expected to be used to predict the characteristics of various soils and inspect slopes.

건식 및 수분조건에 따른 차륜/레일의 마모특성 평가 (Wear Characteristics of Wheel/Rail Material under Dry and Wet Conditions)

  • 서정원;권석진;전현규;이동형
    • 한국정밀공학회지
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    • 제33권7호
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    • pp.541-549
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    • 2016
  • Rolling contact fatigue and wear on rails are inevitable in railway operations due to excessive wheel-rail contact stress. The wear is influenced by vehicle speed, contact pressure, environmental conditions, and many other factors. Speeding on a curved track causes many problems such as wear on the gauge of the rail and rolling contact fatigue. Managing environmental conditions can reduce problems on the wheel and rail interface. In this study, the wear characteristics of wheel and rail materials were investigated by twin-disc testing using various parameters. The results of the wear test indicated that the wear rate under dry conditions was larger than that under wet conditions. We found that contact fatigue damage occurred on the rail in dry conditions, however, the surface of the specimen under water remained smooth. Also, the friction coefficient in dry conditions was larger than in wet conditions.

Towards a model of dry shear keyed joints: modelling of panel tests

  • Turmo, J.;Ramos, G.;Aparicio, A.C.
    • Computers and Concrete
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    • 제10권5호
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    • pp.469-487
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    • 2012
  • This paper presents a study on the behaviour of the joints of segmental concrete bridges with external prestressing, focusing on the structural response of dry non-epoxied joints with shear keys. A Finite Element joint model to study such structures is validated modelling eight concrete panel tests. The most important feature of this model is that it has been validated with experimental tests on concrete panels which were specifically designed to fail in shear. Interface elements are used to reproduce the non linear behaviour of the joint and parameters deduced from the tests are used to define the constitutive law of these elements. This joint model is of great importance because it will permit the development of a structural model that faithfully reproduces the behaviour of these structures under combined flexure and shear and the study of its global behaviour after the opening of the joints. Interesting conclusions about the behaviour of the dry joints, about the contribution of the different mechanisms transferring shear (friction and cohesion) and about the shear stress distribution in the joint have been reached.

자동차 클러치, 수동변속기, 타이어 시스템의 마찰에 관련된 화재사례 연구 (Study for Examples of Fire Including Friction with Automotive Clutch, Manual Transmission and Tire System)

  • 이일권;문학훈;김진준
    • 한국가스학회지
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    • 제19권3호
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    • pp.49-53
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    • 2015
  • 이 논문의 목적은 자동차 클러치, 수동변속기와 타이어 시스템의 마찰에 관련된 화재에 대한 고장사례를 분석하고 연구하는 것이다. 첫 번째 사례는 반복적으로 클러칭하면서 자동차의 클러치 디스크가 플라이 휠의 접촉면과 접촉하면서 열에 의해 과열되어 이 열이 수동변속기의 외부로 흘러 고착된 오일 찌꺼기에 옮겨 붙어 화재가 발생된 것으로 확인되었다. 두 번째, 사례로 변속 장치는 기어와 기어의 접촉에 의해 동력을 전달한다. 변속기 오일이 변속기 케이스의 균열로 인해 오일 부족 현상이 일어나 변속기 케이스 상단의 퇴적물에 의해 화재가 발생된 것을 확인하였다. 세번째 사례는 건조한 구덩이에서 빠져나오려고 반복적으로 가속페달을 작동시키면서 타이어와 도로의 마찰이 반복되면서 내부의 축적된 열에 의해서 화재가 발생된 것으로 확인되었다. 따라서, 운전자는 운전 중 마찰부에 화재가 발생하지 않도록 세심하게 관리하여야 한다.

Surface modified rice husk ceramic particles as a functional additive: Improving the tribological behaviour of aluminium matrix composites

  • Cheng, Lehua;Yu, Dongrui;Hu, Enzhu;Tang, Yuchao;Hu, Kunhong;Dearn, Karl David;Hu, Xianguo;Wang, Min
    • Carbon letters
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    • 제26권
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    • pp.51-60
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    • 2018
  • An electroless deposition method was used to modify the surface properties of rice husk ceramic particles (RHC) by depositing nano-nickel on the surface of the RHC (Ni-RHC). The dry tribological performances of aluminum matrix composite adobes containing different contents of RHC and Ni-RHC particles have been investigated using a micro-tribometer. Results showed that the Ni-RHC particles substantially improved both the friction and wear properties of the Ni-RHC/aluminum matrix adobes. The optimal concentration was determined to be 15 wt% for both the RHC and Ni-RHC particles. The improvements in the tribological properties of aluminum adobes including the Ni-RHC were ascribed to friction-induced peeling off of Ni coating and formation of protection layer on the wear zone, both of which led to low friction and wear volume.

하이브리드 금속복합재료의 윤활마모특성 (Lubricated Wear Properties of Hybrid Metal Matrix Composites)

  • Fu, Hui-hui;Bae, Sung-in;Ham, Kyung-chun;Song, Jung-il
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2002년도 추계학술발표대회 논문집
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    • pp.135-138
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    • 2002
  • The purpose of this study is to investigate the lubricated wear properties of Saffil/Al, Saffil/$Al_2O_3/Al$ and Saffil/SiC/Al hybrid metal matrix composites fabricated by squeeze casting method. Wear tests were done on a pin-on-disk friction & wear tester with long sliding distance. The wear properties of the three composites were evaluated in many respects. The effects of Saffil, $Al_2O_3$ particles and SiC particles on the wear behavior of the composites under lubricated conditions were elucidated. Wear mechanisms were analyzed by observing the worn surfaces of the composites. The variation of coefficient of friction (COF) during the wear process was recorded by using a computer. Comparing with the dry sliding condition, all three composites showed excellent wear resistance when lubricated by liquid paraffin. Under intermediate load, Saffil/Al showed best wear resistance among them, and its COF value is the smallest. The dominant wear mechanism of the composites was microploughing, but microcracking also occurred for them to different extent.

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아크 이온플레이팅법에 의한 저온 CrN 합성 (The Low Temperature Deposition of CrN Films by the AIP Method)

  • 조용기;김상권;이원범;김성완
    • 열처리공학회지
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    • 제20권2호
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    • pp.78-83
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    • 2007
  • CrN coatings were deposited by cathodic arc ion plating method on the SKD11 steel substrates. Atmosphere temperature of $350^{\circ}C$, arc current of 90 A, nitrogen partial pressure of 1.0-5.3 Pa, and negative bias voltage of 30-135 V were selected. The characteristics of microstructure were investigated with XRD. Hardness, adhesion and friction coefficient measured by microhardness tester, scratch tester, and ball on disk tribometer. Microstructures depended on nitrogen partial pressure and bias voltage. The preferred orientation of the films was changed from (200) to (111) with decreasing pressure and increasing bias voltage. Adhesion properties related with microstructure, but microstructure changes slightly influenced on hardness and friction properties. The critical load.($Lc_1$) and hardness of CrN films deposited at 5.3 Pa, -30 V condition were 55 N(HF1), $2157{\pm}47\;Hk_{0.025}$. The friction coefficient were about 0.5 under dry condition.

PMMA(Poly Methyl Methacrylate) 박막 코팅 층의 마찰 및 마멸 거동 (Tribological Behavior of Thin PMMA (Poly Methyl Methacrylate) Coating Layers)

  • 강석하;김용석
    • 소성∙가공
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    • 제13권8호
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    • pp.716-722
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    • 2004
  • Effects of sliding speed, applied load, and thickness of PMMA (Poly Methyl Methacrylate) coating layers on their dry sliding frictional and wear behavior were investigated. Sliding wear tests were carried out using a pin-on-disk wear tester. The PMMA layer was coated on Si wafer by a spin coating process with two different thicknesses, $1.5\mu\textrm{m}$ and $0.8\mu\textrm{m}$. AISI 52100 bearing steel balls were used as a counterpart of the PMMA coating during the wear. Normal applied load and sliding speed were varied. Wear mechanisms of the coatings were investigated by examining worn surfaces using an SEM. Friction coefficient of the coatings decreased with the increase of the applied load. Both adhesion and deformation of the coating determined the coefficient. The thicker PMMA layer with the thickness of $1.5mutextrm{m}$ showed lower friction coefficient than the thinner layer under most test conditions. Effects of sliding speed and applied load on the frictional behavior were varied depending on the thickness of the coating layer.