• 제목/요약/키워드: Dry Cutting

검색결과 427건 처리시간 0.023초

공구와 공작물의 상대적 변형량 예측을 위한 해석모델 개발에 관한 연구 (A Study on the Development of Analysis Model for Prediction of Relative Deformation between Cutting Tool and Workpiece)

  • 이문재;황영국;이춘만
    • 한국정밀공학회지
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    • 제27권4호
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    • pp.20-26
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    • 2010
  • Any relative deformation between the cutting tool and the workpiece at the machining point, results directly in form and dimensional errors. The source of relative deformations between the cutting tool and the workpiece at the contact point may be due to thermal, weight, and cutting forces. This paper presents an investigation into dry and fluid machining with the objective of evaluating shape accuracy effect for the turning process of Al6061. The thermal distribution of cutting tool and cutting force was predicted using finite element method after measuring the temperature of the tool holder. To reach this goal, shape accuracy turning experiments are carried out according to cutting conditions with dry and fluid machining methods. The variable cutting conditions are cutting speed, depth of cutting and feed rate.

MQL 선삭가공에서 절삭력과 표면거칠기 향상에 관한 연구 (A Study on the Improvement of Cutting Force and Surface Roughness in MQL Turning)

  • 황영국;정원지;정종윤;이춘만
    • 한국공작기계학회논문집
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    • 제15권4호
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    • pp.83-91
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    • 2006
  • At present, industry and researchers are looking for ways to reduce the use of lubricants because of ecological and economical reasons. Therefore, metal cutting is to move toward dry cutting or semi-dry cutting. One of the technologies is known as MQL(Minimum Quantity Lubrication) machining. This research presents an investigation into MQL machining with the objective of deriving the optimum cutting conditions for the turning process of SM4SC. To reach these goals several finish turning experiments were carried out, varying cutting speed, feed rate, oil quantity and so on, with MQL and flood coolant. The surface roughness and cutting force results of tests were measured and the effects of cutting conditions were analyzed by the method of Analysis of Variance(ANOVA). From the experimental results and ANOVA, this research proposed optimal cutting conditions to improve the machinability in MQL turning process.

Tall Fescue 품종의 환경적응성 IV. 상대경수 출현율당 개체중에 의한 월동성의 평가 (Environmental Adaptation of Tall Fescue Varieties in Mountainous Pastures IV. Evaluation of winter hardiness by DW / RTAR)

  • 이주삼;한성윤;조익환
    • 한국초지조사료학회지
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    • 제13권4호
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    • pp.251-256
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    • 1993
  • 대관령지역의 영년초지에서 재배되는 Tall fescue 품종의 월동성을 상대경수출현율당 개체중으로 평가하였다. 1 상대경수출현율당 개체중에 의하여 Tall fescue 품종을 2품종군으로 분류하였다. 즉 상대경수출현율당 개체중이 2.0이상에는 Forager와 Fuego의 2품종이, 그리고 2.0 미만에는 Barcel, Barvetia, Demeter. Enforcer, Johnstone, Safe 그리고 Stef의 7품종이 포함되었다. 2. 상대경수출현율당 개체중과 1번초의 개체중은 출수관련 형질들과 유의한 정상관이 인정되었다. 3. 상대경수출현율당 개체중은 가을철 최종예취시기의 개체중과 1번초의 개체중과 유의한 정상관이 인정되었다. 4. 상대경수출현율당 개체중이 많은 품종에서 1번초의 개체중이 많았다. 따라서 상대경수출현율당 개체중은 대관령지역에서 Tall fescue 품종의 월동성을 평가하는 유효한 형질이라고 생각되었다.

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Perennial ryegrass 품종의 적응성 비교시험 (Performance of Perennial Ryegrass ( Loium perenne L. ) Cultivars)

  • 이창섭;김병완;성경일;김창주
    • 한국초지조사료학회지
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    • 제17권4호
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    • pp.387-398
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    • 1997
  • This experiment was to investigate the surface coverage, sward height and dry matter yield of 63 perennial ryegrass cultivars with control cultivar, orchardgrass(Potomac) at different cutting dates(May 25, July 5, August 20 and October 5), in order to select the adaptable cultivars of perennial ryegrass in the middle region of Korea. Four perennial ryegrass cultivars, E.V. Meadea, Aberystwyth S101, Raidor and Real, didn't survive afler sowing. Surface coverage of perennial ryegrass cultivars cut in August 20 was lower than others. Sward height of perennial ryegrass cultivars at each cutting dates was lower than that of orchardgrass. There were no significant differences in sward heights of each cutting date. Dry matter yield of perennial ryegrass cultivars cut in August 20 was lower than others. Total dry matter yield of Oakpark 6% Viktoria, Petra, G. Manawa, and Kangaroo Valley was fell in the range of 11.76 and 10.37t/ha while that of orchardgrass was 12.09t/ha. On the basis of total annual dry matter yield, the adaptability of perennial ryegrass cultivars was classfied as following.

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오차드그라스(Dactylis glomerata L.)品種들의 刈取에 따른 葉生長과 收量形成 Ⅰ. 오차드그라스 品種들의 季節別 葉의 再生과 組織形成 (Leaf Growth and Forage Yield in Three Cultivars of Orchardgrass (Dactylis glomerata L.) over Cutting Stages Ⅰ. Seasonal regrowth and anatomy of leaves)

  • 김훈기;이호진
    • 한국초지조사료학회지
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    • 제8권2호
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    • pp.104-109
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    • 1988
  • A field experiment was conducted in order to investigate the seasonal changes of leaf grwoth and related characteristics in three cultivars of orchardgrass; Potomac, Kay and Sumas. The results were summarized as follows: 1. Leaf elongation was increased in a nearly linear phase during first and third cutting stages. It was increased slowly in early 10 days to 15 days after cutting and increased rapidly there-after during the rest cutting stages. In cultivars, Potomac was showed higher leaf elongation than other cultivars during all cutting stages. There was no difference of leaf width within cutting stages, but the leaf width of fall regrwoth was narrow. Sumas had relatively short and wide leaves. 2. Leaf dry weight and leaf area in first cutting stage were larger than others. Leaf area was increased rapidly form 15 days after cutting and leaf weight was increased rapidly from 20 days over all cutting stages. The increase in leaf area and dry weight were slow down after 30 days. 3. Number of epidermal cells was increased rapidly after cutting and the rate of increase was slow down after 30 days. In a cross section of leaf tissue, the part of mesophyll was occupied with about 60% of total area and larger area than other tissue, the part of mesophyll was occupied with about 60% of total area and larger area than other tissues. Leaf tissue had a large vacancy at early growth period after harvest and was filled gradually with mesophyll. This result was related to the increase of leaf dry matter.

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밀링가공에서의 온도분포와 절삭력 예측을 위한 연구 (A Study on the Prediction of Temperature Distribution and Machining Force in the Milling Process)

  • 강재훈;송준엽;박종권
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2004년도 춘계학술대회 논문집
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    • pp.394-397
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    • 2004
  • This paper presents a simple analytic method using 2D simulation program for predications of cutting force and machining temperature in dry type milling process. And also, comparison of cutting force and machining temperature obtained from experiment and simulation work is accomplished to distinguish of suitability.

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High Speed Ball End Milling for Difficult-to-Cut Materials

  • Lee, Deug-Woo
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2000년도 Handout for 2000 Inter. Machine Tool Technical Seminar
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    • pp.19-27
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    • 2000
  • High speed machining (HSM), specifically end milling and ball end cutting, is attracting interest in the die/mold or aerospace industries for the machining of complex 3D surfaces. HSM of difficult-to-cut materials such as die/mold steels, titanium alloys or nickel based superalloys generates the concentrated thermal/frictional damage at the cutting edge of the tool and rapidly decreases the tool life. Following a brief introduction on HSM and reated aerospace or die/mold work, the paper reviews published data on the effect of cutter/workpiece orientation and cutting environments on tool performance. First, experimental work is detailed on the effect of cutter orientation on tool life, cutting forces, chip formation, specific force and workpiece surface roughness. Cutting was performed using 8 mm diameter PVD coated solid carbide cutters with the workpiece mounted at an angle of 45 degree from the cutter axis. A horizontal downwards cutting orientation proveded the best tool life with cut lengths ∼50% longer than for all other directions (horizontal upwards, vertical downwards, vertical upwards). Second, the cutting environments were investigated for dry, flood coolant, and compressed chilly air coolant cutting. The experiments were performed for various hardened materials and various coated tools. The results show that the cutting environment using compressed cilly air coolant provided better tool life than the flood coolant or the dry.

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돌나물의 가을 노지삽목에서 삽수부위 및 삽식방법에 따른 생육특성 (Growth Characteristics as Influenced by Cutting Site and Planting Method in Autumn Field Cutting of Sedum sarmentosum)

  • 안정호;권지웅;배종향;이승엽
    • 생물환경조절학회지
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    • 제17권1호
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    • pp.60-65
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    • 2008
  • 돌나물의 노지 가을삽식을 위하여, 줄기의 삽수 부위(상부, 중부, 하부) 및 삽식 방법(점파, 조파 산파)에 따른 월동전후 생육특성을 조사하였다. 삽수부위에 따른 삽목후 40일째의 월동전 생육은 상부 삽수에서 초장, 근장, 줄기수, 지경수, 지상부 생체중 및 건물중 등에서 유의하게 높았으며, 월동후 개화전(May 10th) 생육은 개체당 줄기수, $m^2$당 지상부 생체중 및 건물중에서 하부 삽수보다 유의한 증가를 보였다. 삽식 방법에 따른 삽목후 40일째의 월동전 생육은 점파($10{\times}10cm$)가 조파나 산파보다 양호하였고, $m^2$당 지상부 생체중 및 건물중도 점파>산파>조파 순으로 높았다. 월동후 생육(May 10th)은 개체당 줄기수, $m^2$당 생체중 및 건물중에서 점파가 조파보다 유의하게 증가하였다. 돌나물의 가을 노지 삽식은 줄기 상부의 삽수를 이용하는 것이 월동 전후 생육 및 수량성에 유리하였으며, 삽식방법은 점파에서의 수량성이 가장 양호하였으나, 생력화를 위해서는 월동후 생체중에서 점파와 유의한 차이를 보이지 않은 혼파방법이 바람직할 것으로 기대되었다.

PVC 재료의 드릴링 특성 (Drilling Characteristics of PVC Materials)

  • 변재영;박나람;정성원;권순홍;권순구;박종민;김종순;최원식
    • 한국기계가공학회지
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    • 제14권1호
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    • pp.70-77
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    • 2015
  • This paper develops and evaluates a mechanical machining process which involves drilling on PVS material. According to the material, two treatment experiments were conducted, one involving drilling in a wet condition or using a lubricant and one involving drilling in a dry condition with no lubricant. Drilling in a dry condition showed better performance in terms of the cutting time than in the wet condition. Otherwise, the wet condition has several advantages. The lubricant influenced the burr diameter size and minimized the temperature on the surface of the work piece. During the wet condition drilling process, a smaller burr diameter size was noted as compared to the dry condition. The temperature showed a linear correlation with the drill bit size, where a least-square analysis provided an $R^2$valuewhichexceeded 0.95. The wet condition required more cutting time than the dry condition. In this condition, the water provides a lubrication effect. A thin layer between the cutting edges and the surface of the work piece is formed. The chip formation is affected by the drilling depth. The color on the tips of the chips was darker than in the initial condition. No correlation between the drilling depth and the bore roughness was noted, but the variation of the cutting speed or the RPM influenced the roughness of the bore. The optimum cutting speed ranged from 40 RPM to 45 RPM in the condition which provided the finest roughness surface.

유휴 논토양에서 조사료 생산을 위한 적정 액상구비 시용수준의 추정 I. 액상구비의 시용이 Reed Canarygrass의 연 건물수량에 미치는 영향 (Estimation of Optimum Raate of Cattle Slurry Application for Forage Production Using Idled Rice Paddy I. The Effect of cattle slurry application on annual dry matter yield in reed canarygrass.)

  • 이주삼;조익환;김성규;안종호
    • 한국초지조사료학회지
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    • 제14권1호
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    • pp.50-56
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    • 1994
  • 본 시험은 농산물의 수입자유화 추세로 들어가고 있는 유휴 경작지에 조사료 자원확보와 날로 심각하게 증가되는 가축분뇨를 유기질 비료로서 재활용하여 환경보전을 목적으로 유휴 논 토양에 조성된 리드카나리그라스의 초지에 액상구비를 시용하여 연 평균 건물수량과 계절적 분포 및 적정 액상구비의 시용수준을 추정코자 실시되었다. 2. 3개의 예취빈도(연간3, 4및 5회 예취)조건에서 연 평균 건물수량은 ha당 8.9~10.9톤을 기록하였는데 3회 예취 이용시에 가장 높은 건물수량을 나타내었다. 2. 액상구비의 시용은 연간 ha당 300~360kg의 질소수준 이상에서 전혀 비료를 시용하지 않았던 대조구보다 유의한 연 평균 건물수량의 차이를 나타내었다(p=0.05). 3. 연간 3회와 4회 예취 이용한 시험구에서는 액상구비의 시용수준 주 제 1단계(3회 예취구: 90kg N/ha, 4회 예취구: 120kg N/ha/년)에서 이전 수준인 무비구보다 ha당 연간 각각 1.23톤과 2.34톤의 가장 높은 건물수량의 증가를 기록하였고, 5회 예취구에서는 2단계의 액상구비 수준 (300kg N/ha/년)에서 이전 수준(150kg N/ha)보다 2.11톤의 연간 건물 수량의 증가를 초래하였는데, 이들의 질소효율은 각 예취조건 하에서 각각 kg질소당 13.7, 19.4 및 14.1kg의 건물 수량에 해당되었다. 4. 연 건물수량의 계절적 분포는 3회 예취구에서 2번초, 4회 예취구의 3번초 및 5회 예취구의 3번초에 각각 전체의 42.37 및 32%로 가장 높은 비율을 차지하였다. 5. 본 시험조건에서는 5회 예취구에서만 생장곡선이 결정계수 $r^2$=0.9993으로 시그마 형태에 가장 근접하였는데, 이를 이용하면 최고 한계수량은 액상구비의 형태로 연간 ha당 250kg의 질소수준에서 도달하고 경제적 액상구비의 이용수준은 371.0~402.2kg의 질소였으며, 최대수량은 연간 ha당 489.3kg의 액상구비 시용시 얻을 수 있었다.

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