• Title/Summary/Keyword: Dry Cutting

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A Study on the Development of Analysis Model for Prediction of Relative Deformation between Cutting Tool and Workpiece (공구와 공작물의 상대적 변형량 예측을 위한 해석모델 개발에 관한 연구)

  • Lee, Mun-Jae;Hwang, Young-Kug;Lee, Choon-Man
    • Journal of the Korean Society for Precision Engineering
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    • v.27 no.4
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    • pp.20-26
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    • 2010
  • Any relative deformation between the cutting tool and the workpiece at the machining point, results directly in form and dimensional errors. The source of relative deformations between the cutting tool and the workpiece at the contact point may be due to thermal, weight, and cutting forces. This paper presents an investigation into dry and fluid machining with the objective of evaluating shape accuracy effect for the turning process of Al6061. The thermal distribution of cutting tool and cutting force was predicted using finite element method after measuring the temperature of the tool holder. To reach this goal, shape accuracy turning experiments are carried out according to cutting conditions with dry and fluid machining methods. The variable cutting conditions are cutting speed, depth of cutting and feed rate.

A Study on the Improvement of Cutting Force and Surface Roughness in MQL Turning (MQL 선삭가공에서 절삭력과 표면거칠기 향상에 관한 연구)

  • Hwang Young-Kug;Chung Won-Jee;Jung Jong-Yun;Lee Choon-Man
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.15 no.4
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    • pp.83-91
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    • 2006
  • At present, industry and researchers are looking for ways to reduce the use of lubricants because of ecological and economical reasons. Therefore, metal cutting is to move toward dry cutting or semi-dry cutting. One of the technologies is known as MQL(Minimum Quantity Lubrication) machining. This research presents an investigation into MQL machining with the objective of deriving the optimum cutting conditions for the turning process of SM4SC. To reach these goals several finish turning experiments were carried out, varying cutting speed, feed rate, oil quantity and so on, with MQL and flood coolant. The surface roughness and cutting force results of tests were measured and the effects of cutting conditions were analyzed by the method of Analysis of Variance(ANOVA). From the experimental results and ANOVA, this research proposed optimal cutting conditions to improve the machinability in MQL turning process.

Environmental Adaptation of Tall Fescue Varieties in Mountainous Pastures IV. Evaluation of winter hardiness by DW / RTAR (Tall Fescue 품종의 환경적응성 IV. 상대경수 출현율당 개체중에 의한 월동성의 평가)

  • Lee, Ju-Sam;Han, Sung-Yoon;Jo, Ik-Hwan
    • Journal of The Korean Society of Grassland and Forage Science
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    • v.13 no.4
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    • pp.251-256
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    • 1993
  • This experiments was carried out to evaluate the potential winter hardiness of tall fescue varieties based on the data of dry weight of plant per relative tiller appearance rates(DW/RTAR) in mountainous pastures of Taekwalyon area. The results obtained were as follows; 1. The varieties were classified into 2 groups by dry weight of plant per relative tiller appearance rates (DW/RTAR). Thus. Forager and Fuego belong to the group with more than 2.0 in DW/RTAR but Barcel, Barvetia, Demeter, Enforcer. Johnstone, Safe and Stef belong to the group with less than 2.0 in DW/RTAR respectively. 2. The dry weight of plant per relative tiller appearance rates(DM/RTAR) and dry weight of plant(DW) of 1st cutting were significantly positive correlated with number of heading tillers and dry weight of heading tillers. 3. The dry weight of plant per relative tiller appearance rates(DW/RTAR) was significantly positive correlated with dry weight of plant(DW) of final cutting and of 1st cutting. 4. The varieties with high DW/RTAR showed a high dry weight of plant(DW) of 1st cutting. Accordingly, it was concluded that DW/RTAR is a valuable character for evaluating potential winter hardiness of tall fescue on mountainous pastures of Taekwalyon area.

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Performance of Perennial Ryegrass ( Loium perenne L. ) Cultivars (Perennial ryegrass 품종의 적응성 비교시험)

  • 이창섭;김병완;성경일;김창주
    • Journal of The Korean Society of Grassland and Forage Science
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    • v.17 no.4
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    • pp.387-398
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    • 1997
  • This experiment was to investigate the surface coverage, sward height and dry matter yield of 63 perennial ryegrass cultivars with control cultivar, orchardgrass(Potomac) at different cutting dates(May 25, July 5, August 20 and October 5), in order to select the adaptable cultivars of perennial ryegrass in the middle region of Korea. Four perennial ryegrass cultivars, E.V. Meadea, Aberystwyth S101, Raidor and Real, didn't survive afler sowing. Surface coverage of perennial ryegrass cultivars cut in August 20 was lower than others. Sward height of perennial ryegrass cultivars at each cutting dates was lower than that of orchardgrass. There were no significant differences in sward heights of each cutting date. Dry matter yield of perennial ryegrass cultivars cut in August 20 was lower than others. Total dry matter yield of Oakpark 6% Viktoria, Petra, G. Manawa, and Kangaroo Valley was fell in the range of 11.76 and 10.37t/ha while that of orchardgrass was 12.09t/ha. On the basis of total annual dry matter yield, the adaptability of perennial ryegrass cultivars was classfied as following.

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Leaf Growth and Forage Yield in Three Cultivars of Orchardgrass (Dactylis glomerata L.) over Cutting Stages Ⅰ. Seasonal regrowth and anatomy of leaves (오차드그라스(Dactylis glomerata L.)品種들의 刈取에 따른 葉生長과 收量形成 Ⅰ. 오차드그라스 品種들의 季節別 葉의 再生과 組織形成)

  • Kim, Hoon-Kee;Lee, Ho-Jin
    • Journal of The Korean Society of Grassland and Forage Science
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    • v.8 no.2
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    • pp.104-109
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    • 1988
  • A field experiment was conducted in order to investigate the seasonal changes of leaf grwoth and related characteristics in three cultivars of orchardgrass; Potomac, Kay and Sumas. The results were summarized as follows: 1. Leaf elongation was increased in a nearly linear phase during first and third cutting stages. It was increased slowly in early 10 days to 15 days after cutting and increased rapidly there-after during the rest cutting stages. In cultivars, Potomac was showed higher leaf elongation than other cultivars during all cutting stages. There was no difference of leaf width within cutting stages, but the leaf width of fall regrwoth was narrow. Sumas had relatively short and wide leaves. 2. Leaf dry weight and leaf area in first cutting stage were larger than others. Leaf area was increased rapidly form 15 days after cutting and leaf weight was increased rapidly from 20 days over all cutting stages. The increase in leaf area and dry weight were slow down after 30 days. 3. Number of epidermal cells was increased rapidly after cutting and the rate of increase was slow down after 30 days. In a cross section of leaf tissue, the part of mesophyll was occupied with about 60% of total area and larger area than other tissue, the part of mesophyll was occupied with about 60% of total area and larger area than other tissues. Leaf tissue had a large vacancy at early growth period after harvest and was filled gradually with mesophyll. This result was related to the increase of leaf dry matter.

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A Study on the Prediction of Temperature Distribution and Machining Force in the Milling Process (밀링가공에서의 온도분포와 절삭력 예측을 위한 연구)

  • 강재훈;송준엽;박종권
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.04a
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    • pp.394-397
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    • 2004
  • This paper presents a simple analytic method using 2D simulation program for predications of cutting force and machining temperature in dry type milling process. And also, comparison of cutting force and machining temperature obtained from experiment and simulation work is accomplished to distinguish of suitability.

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High Speed Ball End Milling for Difficult-to-Cut Materials

  • Lee, Deug-Woo
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.06a
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    • pp.19-27
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    • 2000
  • High speed machining (HSM), specifically end milling and ball end cutting, is attracting interest in the die/mold or aerospace industries for the machining of complex 3D surfaces. HSM of difficult-to-cut materials such as die/mold steels, titanium alloys or nickel based superalloys generates the concentrated thermal/frictional damage at the cutting edge of the tool and rapidly decreases the tool life. Following a brief introduction on HSM and reated aerospace or die/mold work, the paper reviews published data on the effect of cutter/workpiece orientation and cutting environments on tool performance. First, experimental work is detailed on the effect of cutter orientation on tool life, cutting forces, chip formation, specific force and workpiece surface roughness. Cutting was performed using 8 mm diameter PVD coated solid carbide cutters with the workpiece mounted at an angle of 45 degree from the cutter axis. A horizontal downwards cutting orientation proveded the best tool life with cut lengths ∼50% longer than for all other directions (horizontal upwards, vertical downwards, vertical upwards). Second, the cutting environments were investigated for dry, flood coolant, and compressed chilly air coolant cutting. The experiments were performed for various hardened materials and various coated tools. The results show that the cutting environment using compressed cilly air coolant provided better tool life than the flood coolant or the dry.

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Growth Characteristics as Influenced by Cutting Site and Planting Method in Autumn Field Cutting of Sedum sarmentosum (돌나물의 가을 노지삽목에서 삽수부위 및 삽식방법에 따른 생육특성)

  • Ahn, Jeong-Ho;Kwon, Ji-Woong;Bae, Jong-Hyang;Lee, Seung-Yeob
    • Journal of Bio-Environment Control
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    • v.17 no.1
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    • pp.60-65
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    • 2008
  • For autumn field cutting of Sedum sarmentosum, the effects of cutting site (distal, middle, and proximal) and planting method (space drill seeding, drill seeding, and broadcast seeding) on survival rate and growth characteristics were investigated at pre- and post-winter season. Plant height root length, stem number per plant, number of branch per plant, fresh weight of shoot, and dry weight of shoot were significantly superior in distal site at pre-wintering (40 days after cutting). At post-wintering (May 10th), stem number per plant, fresh weight and dry weight per $m^2$ in cutting of distal site showed a significant increasement compared to the cutting of proximal site. At pre-wintering (40 days after cutting), the growth in space drill seeding was well than that in drill seeding and broadcast seeding, and fresh weight and dry weight per $m^2$ in space drill seeding were high in order of space drill seeding, broadcast seeding, and drill seeding. At post-wintering (May 10th), stem number per plant, fresh weight and dry weight per $m^2$ in space drill seeding were significantly increased than those in drill seeding. Accordingly, the cutting using distal site of stem in autumn field cutting was desirable for the growth and shoot yield. The space drill seeding showed the highest yield potential among three seeding methods, but broadcast seeding was favorable in saving of labor, because the fresh weight of shoot in broadcast seeding was similar in the space drill seeding at post-wintering.

Drilling Characteristics of PVC Materials (PVC 재료의 드릴링 특성)

  • Byun, J.Y.;Park, Na-Ram;Chung, S.W.;Kwon, S.H.;Kwon, S.G.;Park, J.M.;Kim, J.S.;Choi, Won-Sik
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.14 no.1
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    • pp.70-77
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    • 2015
  • This paper develops and evaluates a mechanical machining process which involves drilling on PVS material. According to the material, two treatment experiments were conducted, one involving drilling in a wet condition or using a lubricant and one involving drilling in a dry condition with no lubricant. Drilling in a dry condition showed better performance in terms of the cutting time than in the wet condition. Otherwise, the wet condition has several advantages. The lubricant influenced the burr diameter size and minimized the temperature on the surface of the work piece. During the wet condition drilling process, a smaller burr diameter size was noted as compared to the dry condition. The temperature showed a linear correlation with the drill bit size, where a least-square analysis provided an $R^2$valuewhichexceeded 0.95. The wet condition required more cutting time than the dry condition. In this condition, the water provides a lubrication effect. A thin layer between the cutting edges and the surface of the work piece is formed. The chip formation is affected by the drilling depth. The color on the tips of the chips was darker than in the initial condition. No correlation between the drilling depth and the bore roughness was noted, but the variation of the cutting speed or the RPM influenced the roughness of the bore. The optimum cutting speed ranged from 40 RPM to 45 RPM in the condition which provided the finest roughness surface.

Estimation of Optimum Raate of Cattle Slurry Application for Forage Production Using Idled Rice Paddy I. The Effect of cattle slurry application on annual dry matter yield in reed canarygrass. (유휴 논토양에서 조사료 생산을 위한 적정 액상구비 시용수준의 추정 I. 액상구비의 시용이 Reed Canarygrass의 연 건물수량에 미치는 영향)

  • 이주삼;조익환;김성규;안종호
    • Journal of The Korean Society of Grassland and Forage Science
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    • v.14 no.1
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    • pp.50-56
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    • 1994
  • This study was investigated for the purposes of securing forage resource using idled rice paddy recently increased in accordance to a current trend of farm products' liberalization and also of presevation of environment by using cattle sluny as liquid manure, which is seriously increasing these days. In this study, mean annual dry matter yield and its seasonal variation with reed canarygrass, and a optimum rate of cattle sluny application were investigated. The results are as follows: 1. According to the conditions of cutting frequencies(3, 4 and 5 cutting per year), mean annual dry matter yield was recorded from 8.9 tons to 10.9 tons per hectare and was the highest at 3 cutting frequency. 2. The use of cattle sluny with the levels of between 300 and 360 kg N per hectare showed a significantly higher mean annual dry matter yield than that of the control (non-fertilization). 3. The treatments with 3 and 4 cutting frequencies(90 kg Nhdyear, 120 kg Nhdyear) recorded higher dry matter yields than the control of the former level by 1.23 tons and 2.34 tons respectively and in the treatment of 5 cutting frequency, the second level with cattle sluny of 300 kg Nhdyear showed an increased dry matter yield of 2.11 tons compared to the former level(l50 kg Nhdyear). With regards to nitrogen efficiency, one kg of nitrogen is applied to 13.7, 19.4 and 14.1 kg of dry matter yields in the conditions of 3, 4 and 5 cutting frequencies respectively. 4. In view of seasonal variance of annual dry matter yield, the second cut in 3 cutting frequency, the third cut in 4 cutting frequency and the third in 5 cutting frequency showed the highest ratio as 42, 37 and 32% respectively compared to the total. 5. Under the conditions of this study, the 'Input-Output curve' from 5 cutting frequency was the closest to sigmaformed process(i=0.9993) of various cutting frequencies, and the maximum marginal yield in the treatment was obtained at the level of 250 kg Nha with cattle sluny. The economic level of cattle sluny was between 371.0 and 402.2 kg N and the highest dry matter yield was obtained at 489.3 kg Mdyear in the same treatment

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