• Title/Summary/Keyword: Drive axle

Search Result 53, Processing Time 0.025 seconds

Accelerated Life Test Selection Study for Life Evaluation of Engine Type Drive Axle for Forklift (지게차용 엔진식 드라이브 액슬 수명평가를 위한 가속수명시험 선정 연구)

  • Jun-Young Kim;Yeong Jun Yu;Chul-Hee Lee
    • Journal of Drive and Control
    • /
    • v.20 no.3
    • /
    • pp.9-14
    • /
    • 2023
  • In this paper, the selection of a reliable accelerated life test code for a 2-ton forklift was accomplished by choosing the driving resistance coefficient failure-free test time based on a 10,000-hour B10 life. The overall life and average equivalent load of the vehicle were then calculated based on actual driving test conditions using the selected driving resistance coefficient. The gear train's accelerated life test code was selected by adjusting the equivalent load to a torque and rotation speed that did not exceed 125%(about 75HP) of the vehicle rated power. The safety of the test standards was validated by conducting an actual accelerated life test utilizing the proposed test method in this study and comparing the test result with the corresponding theoretical value. It is anticipated that the reliability of the accelerated life test in this paper will be enhanced, by incorporating actual driving performance data collected directly from the forklift and adjusting the conditions used in developing the accelerated life test code.

Fatigue and Severity Analysis of Drive Axle Parts According to Forklift Driving Environmet (지게차 주행 환경에 따른 드라이브 엑슬 부품의 피로 및 가혹도 분석)

  • Yeong Jun Yu;Young Chul An;Kwang-Hee Lee;Joeng Hyun Park;Daeyup Lee;Chul-Hee Lee
    • Journal of Drive and Control
    • /
    • v.20 no.2
    • /
    • pp.24-30
    • /
    • 2023
  • This study aimed to analyze the fatigue of forklifts in industrial settings by assessing their stress levels during operation. Strain gauges were affixed to the dynamic components of the forklifts to gather real-time data and enhance the reliability of the analysis. Although monitoring structural loads in harsh testing environments can be challenging, the affixed strain gauges on the dynamic components can provide more precise results and improve the interpretation of data. By creating testing modes that simulate forklift usage environments and performing experiments with selected cargo and driving modes, a comparison of the damage severity of forklift parts under different driving conditions was done. These results can be utilized to forecast the lifespan of forklift parts under extreme driving conditions and assist in the design and optimization of new parts in the future.

A Study on the Vibration Characteristic of Slip-In Tube Propeller Shaft in FR Automobile (후륜 구동 자동차의 슬립 인 튜브 프로펠러 샤프트의 진동특성에 관한 연구)

  • Lee, H.J.;Hwang, J.H.;Kim, S.S.;Byun, J.M.;Kim, E.Z.;Cha, D.J.;Kang, S.W.;Byun, W.Y.
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
    • /
    • 2006.05a
    • /
    • pp.309-313
    • /
    • 2006
  • Many researchers have studied on the lightness of automobile. These researches are such as a body shell, sub frame, fuel tank, engine etc. The transmission Part is a magnitude one in the aspect of weight. A drive shaft (propeller shaft) transmits the engine power to rear differential gear assembly. It is used in the compact car that is a single drive shaft. But in the case of long body cars such as SUV (Sports Utility Vehicle), truck and large vehicle, two or three divided drive shaft are used to prevent the vibration damage from a drive shaft that has been taken high torsion and rotation. This multi-divided drive shaft structure is so heavy because it is assembled by yoke, center bearing and solid spline axis. When the rear axle move up and down, the spline shaft adjust the variation of a length between the transmission and rear axle gearbox. In this paper, it is studied in the experimental method that is a bending vibration characteristic of slip in tube shaped propeller shaft. This type propeller shaft is developed to combine the spline axis with drive shaft and can be light in weight of transmission part.

  • PDF

MEASUREMENT OF FIELD PERFORMANCE FOR TRACTOR

  • M. J. NahmGung;Park, C. H.
    • Proceedings of the Korean Society for Agricultural Machinery Conference
    • /
    • 2000.11c
    • /
    • pp.819-826
    • /
    • 2000
  • This study was performed to develop a measurement system of tractor field performance for plow and rotary operations. Measurement system for tractor consisted of torque sensors to measure torque of drive axles and PTO axle, speed sensors to measure rotational speed of drive axles and engine, microcomputer to control data logger, and data logger as I/O interface system. The measurement system was installed on four-wheel-drive tractor. Four-element full-bridge type strain gages were used for torque measurement of drive axles and optical encoders were used to measure speeds of drive axles and engine. Slip rings were mounted on the rotational axles. Signals from sensors were inputted to data logger that was controlled by microcomputer with parallel communication. Sensors were calibrated before the field tests. Regression equations were found on completion of the calibrations. The field experiment was performed at paddy fields and uplands. Rotary and plow were used when the tractor was operated in the field. Travelling speeds of the tractor were 1.9 km/h, 2.7 km/h, 3.7 km/h, 5.5 km/h, 8.2 km/h, and 11.8 km/h. Operating depths of implements were maintained approximately 20cm during the tests. Torque data of drive axles were different at each location during plow and rotary operations. Results showed that torque of rear axles were greater than those of front axles. Total torque were 6860 - 11064 Nm at the upland and 7360 - 14190 Nm at the paddy field for plow operations. It was found that torque at the paddy field were about 20% greater than those at the upland for plow operations. Torque data showed that rotary operations required less power than plow operation at the paddy field and the upland. Torque measurements at each axle for rotary operations were only 8 - 16% of plow operations in the upland and 15 - 20% in the paddy field.

  • PDF

Design of a Steering Control Mechanism for a Skateboard on Off-road Driving (비포장 노면 주행을 위한 스케이트보드의 조향제어기구 설계)

  • Sim Hansub
    • Transactions of the Korean Society of Machine Tool Engineers
    • /
    • v.14 no.3
    • /
    • pp.110-115
    • /
    • 2005
  • Driving performance is affected by a steering mechanism and characteristics of the ground at off-road skateboarding. In order to drive on off-road, it is necessary off-road wheel and high performance steering mechanism to adapt on various configuration of the ground. In this paper, design factors are studied to affect to steering radius such as inclination angle of a king-bolt, distance of a wheel axle, and rolling angle of a deck plate. A steering system is adhered to inclination face of the deck plate. And, inclination angle is existed between the king-bolt and the flat face of the deck plate. Therefore, the wheel axle of the steering system can be steered by control of the rolling angle of the deck plate.

Development of 1[kW] BLDC Motor Drive System and Magnetic Coupler for Water Thrust (1kW급 수중로봇 추진용 브러시레스 직류전동기 구동시스템 및 자기커플러 개발)

  • Kim, Tae-Hyoung;Ha, Byung-Gil;Ahn, Jin-Woo
    • Proceedings of the KIEE Conference
    • /
    • 2011.07a
    • /
    • pp.1103-1104
    • /
    • 2011
  • This paper presents 1kW BLDC motor drive system and magnetic coupler for water thrust in ROV. In order to get a high performance and reliability, some design flow is proposed in this paper. The proposed system is verified by the experimental tests.

  • PDF

Realistic Life Analysis of Spiral Bevel Gears in the Drive System based of Probablistic Reliability (확률 신뢰성에 의한 스파이럴 베벨기어 구동장치의 합리적 수명 해석)

  • 김하수
    • Journal of the Korean Society of Manufacturing Technology Engineers
    • /
    • v.6 no.2
    • /
    • pp.42-48
    • /
    • 1997
  • Drive systems are composed of spiral bevel gear, axle and bearings. In this paper, drive systems and the part of them are analyzed and a correlation of the factor that shows the geometry of spiral bevel gear is evaluated. The Weibull distribution of probability for survival, which caused by the load of bearings and gear teeth, would be calculated, and the life and reliability with equivalent function could be measured more specifically. The reliability methods are applied as a probability of which the gear drive systems are satisfiably operated.

  • PDF

Analysis of the Axle Load of a Rice Transplanter According to Gear Selection

  • Siddique, Md Abu Ayub;Kim, Wan Soo;Baek, Seung Yun;Kim, Yong Joo;Park, Seong Un;Choi, Chang Hyun;Choi, Young Soo
    • Journal of Drive and Control
    • /
    • v.17 no.4
    • /
    • pp.125-132
    • /
    • 2020
  • The objective of this study was to analyze the axle load of a rice transplanter when planting rice seedlings at different working load conditions to select a suitable gear stage and a constant planting depth for rice seedlings. In this study, there are four levels of planting distances (26, 35, 43, and 80 cm) and three planting depths (low, medium, and high) with two gear stages (1.3 and 1.7 m/s). Axle loads and required planting pressures were analyzed statistically. It was observed that axle torques were increased with increasing planting depths for both gear stages, meaning that axle torques were directly proportional to planting depths for both gear stages. It was also observed that required planting pressures had a significant difference between planting distances. Planting pressures also showed significant difference according to gear stage and planting depth. These results indicate that planting pressures were directly proportional to both gear stage and planting depth. Results revealed that the automatic depth control system of a rice transplanter could not guarantee a constant planting depth as supplied pressures were variable. This indicates that a control algorithm is needed to ensure a constant planting depth. In the future, a control algorithm will be developed for an automatic depth control system of a rice transplanter to improve its comprehensive performance and efficiency.

Identify Hypoid gear whine noise for Deflection test and Transmission error measurement (하이포이드 기어의 소음원인규명을 위한 디플렉션 테스트와 전달에러 측정에 대한 연구)

  • Choi, Byung-Jae;Oh, Jae-Eung;Park, Sang-Kil
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
    • /
    • 2008.11a
    • /
    • pp.91-98
    • /
    • 2008
  • Hypoid gears are widely used in rear drive and 4WD vehicle axles. Investigation of their sensitivity to deflections is one of the most important aspects of their design and optimization procedures. The deflection test is performed in the actual gear mounting using completely processed gear. This test should cover the fun operating range of gear loads from no load to peak load. Under peak load the contact pattern should extend to the tooth boundaries without showing a concentration of the contact pattern at any point on the tooth surface. Transmission error is tested on an axle assembly triaxial real car load condition.

  • PDF