• 제목/요약/키워드: Drilling Mud

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육상시추용 Mud treatment system의 유동특성 평가 (Evaluation of Flow Characteristics of Mud Treatment System for Onshore Drilling)

  • 김승찬;전중호
    • 한국산업융합학회 논문집
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    • 제24권6_2호
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    • pp.763-772
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    • 2021
  • Drilling Mud Treatment Systems are widely used for Oil Gas drilling mud circulation, horizontal directional drilling mud recycling, geothermal drilling, mining, coal exploration drilling, water well drilling. Degasser is a device used in drilling to remove gasses from drilling fluid which could otherwise form bubbles. For small amounts of entrained gas in a drilling fluid, the degasser can play a major role of removing small bubbles that a liquid film has enveloped and entrapped. As with the desander, its purpose is to remove unwanted solids from the mud system. The smaller cones allow the desilter to efficiently remove smaller diameter drill solids. In this study, a simulation study is conducted on the degasser of the facility in the Mud Treatment System to conduct a performance review on the gas separation in the mud.

육상 시추용 머드탱크의 교반성능에 대한 수치해석적 연구 (Numerical Study of Agitation Performance in the Mud Tank of On-shore Drilling)

  • 황종덕;구학근
    • 한국산업융합학회 논문집
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    • 제23권4_2호
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    • pp.617-626
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    • 2020
  • The drilling mud is essentially used in oil and gas development. There are several roles of using the drilling mud, such as cleaning the bottomhole, cooling and lubricating the drill bit and string, transporting the cuttings to the surface, keeping and adjusting the wellbore pressure, and preventing the collapse of the wellbore. The fragments from rocks and micro-sized bubbles generated by the high pressure are mixed in the drilling mud. The systems to separate those mixtures and to keep the uniformly maintained quality of drilling mud are required. In this study, the simulation is conducted to verify the performance of the mud tank's agitation capacity. The primary role of the mud tank is the mixing of mud at the surface with controlling the mud condition. The container type is chosen as a mud tank pursuing efficient transport and better management of equipment. The single- and two-phase simulations about the agitation in the mud tank are performed to analyze and identify the inner flow behavior. The convergence of results is obtained for the vertical- and axis-direction velocity vector fields based on the grid-dependency tests. The mixing time analysis depending on the multiphase flow conditions indicates that the utilization of a two-stepped impeller with a smaller size provides less time for mixing. This study's results are expected to be utilized as the preliminary data to develop the mixing and integrating equipment of the onshore drilling mud system.

시추용 머드혼합탱크의 비뉴턴 유체 모델에 대한 교반성능의 수치해석적 연구 (Numerical Study of Agitation Performance in a Drilling Mud Mixing Tank to Non-Newtonian Rheological Properties)

  • 임효남;이희웅;이인수;최재웅
    • 한국유체기계학회 논문집
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    • 제17권6호
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    • pp.29-37
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    • 2014
  • Non-Newtonian fluid mechanics takes charge of an important role in the oil industries. Especially in the oil well drilling process, the drilling fluid such as mud keeps the drill bit cool and clean during drilling, with suspending drill cuttings and lubricating a drill bit. The purpose of this study is to examine the effect of fluid mud rheological properties to predict different characteristics of non-Newtonian fluid in the mud mixing tank on offshore drilling platforms. In this paper, ANSYS fluent package was used for the simulation to solve the hydrodynamic force and to evaluate mud mixing time. Prediction of the power consumption and the pumping effectiveness has been presented with different operating fluid models as Newtonian and non-Newtonian fluid. The comparison between Newtonain mud model and non-Newtonian mud model is confirmed by the CFD simulation method of drilling mud mixing tank. The results present useful information for the design of the drilling mud mixing tanks and provide some guidance on the use of CFD tool for such non-Newtonian fluid flow.

New weighting agent for water-based mud, um-bogma area, central Sinai, Egypt

  • Abdou, Mahmoud I.;Ahmed, Hany El Sayed
    • Advances in environmental research
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    • 제6권3호
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    • pp.159-171
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    • 2017
  • A successful oil well drilling depends largely on a good mud Program. During drilling, mud provides sufficient hydrostatic pressure, removes drill cuttings and cools drill bits. Mud additives are always required to provide sufficient hydrostatic pressure to ensure borehole stability. Barium Sulphate ($BaSO_4$) also known as barite is the prevalent weighting material but there is needed to develop local materials to augment the use of Barite. The present search is concerned on the early Carboniferous succession exposed in Um Bogma Formation, west central Sinai, Egypt as a new weighting agent in drilling fluids. The increases in the cost of drilling fluids and a shortage of using barite have introduced the locale dolomite as alternative weighting materials. The rheological properties of mud drilling samples weighted by local dolomite samples are being examined and investigated to know its potential to be used as a weighting material in drilling mud. Two mud samples were prepared which comprised of fresh water, caustic soda, bentonite and the weighting material. The weighting materials are added to achieve the required density. The first sample: Water-based mud with commercial barite of density between 10.00 lb/gm and 18.00 lb/gm. The second sample: Water-based mud with dolomite of density between 10.00 lb/gm and 18.00 lb/gm. These samples were analyzed and the density, rheological properties, aging of barite and dolomite and solid contents were investigated. At 10.00 lb/gm, the yield point of dolomite was $20.00lb/100ft^2$ and barite $22.00lb/100ft^2$ while the 10 second gel strength of dolomite was $30.00lb/100ft^2$ and $22.00lb/100ft^2$ for barite. Similarly, little difference was observed in plastic and apparent viscosities. At 10.00 lb/gm, the plastic and apparent viscosities of dolomite were 8.00 cp and 20.00 cp while barite was 8.00 cp and 24.00 cp. The result show that dolomite mud sample gave a little higher yield point and gel strength than barite mud sample. Therefore, dolomite has the potential to be used as weighting material in drilling mud in place of barite thereby enhancing the local content initiative of the government. When dolomite is sourced locally and used it will reduce overall mud and drilling costs.

육상시추용 드릴링 추진체의 실증시험 데이터를 활용한 전산구조해석에 관한 연구 (A Study on the Computational Structural Analysis Using the Field Test Data of Onshore Drilling Mud Motor)

  • 박성규;김승찬;권성용;신철순
    • 한국산업융합학회 논문집
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    • 제25권4_2호
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    • pp.603-609
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    • 2022
  • Bottom hole assembly(BHA) is a key component of the drilling system, consisting of various components and tools(including the drill bit and mud motor) which operate at the bottom of the wellbore and physically drill the rock. This paper investigates the dynamic characteristics of the mud motor which is a drilling propulsion tool. And computational structural analysis is performed to calculate the von-Mises stress and the safety factor of components constituting the mud motor. In this process, the field test data of onshore drilling are used for analysis.

Drilling Fluid를 적용한 시추공의 안정성에 대한 수치해석 (Numerical Analysis of Borehole Stability Depending on Drilling Fluid)

  • 신춘원;유충식
    • 한국지반신소재학회논문집
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    • 제16권2호
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    • pp.183-194
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    • 2017
  • 지반을 굴착하여 시추공을 형성할 때 공벽을 중심으로 응력의 재분배가 이루어지고 이 때 시추 안정액을 활용하여 공벽에 응력의 평형을 이룸으로써 공벽의 안정성을 유지한다. 시추공 내에 주입하는 시추 안정액이 시추공의 안정성을 유지하기 위한 압력의 상한과 하한의 범위를 Mud window라고 정의하고 다양한 이론에 의해 계산된다. 본 연구에서는 수치해석을 활용하여 시추공의 안정성을 분석하여 Mud window를 작성하고 이론값과 비교 분석하여 모델링에 대한 검증을 수행하였다.

CFD를 이용한 머드 탱크 2축 교반기의 회전방향에 따른 교반성능 연구 (Agitation Performance Study of 2-shafts Agitator Rotate Directio in the Mud Tank Based on CFD)

  • 임효남;이희웅;이인수;최재웅
    • 한국해양공학회지
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    • 제28권2호
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    • pp.111-118
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    • 2014
  • In drilling process of oil wells, the drilling fluid such as mud keeps the drill bit cool and clean during drilling, with suspending drill cuttings and lubricating a drill bit. In this paper, a commercial CFD package(ANSYS Fluent 15.0) was used to solve the hydrodynamic force and evaluate mud mixing time in the mud mixing tank on offshore drilling platforms. Prediction of power consumption in co-rotating and counter-rotating models has been compared with results of Nagata's correlation equation. This research shows the hydrodynamic effect inside the two phase mud mixing tank according to rotating directions(co-rotating and counter-rotating). These results, we can conclude that the co-rotating direction of the two shafts with mixing blade in the mud mixing tank can be a preferable in power consumption and mixing time reduction.

Preparation and Properties of Green Environment-Friendly Drilling Polymer Mud

  • Zhang, Feng-Jun;Sun, Xian-Yang;Li, Xuan;Kong, Cui;Liu, Jin;Chen, Qian-Bao;Oh, Won-Chun
    • 한국재료학회지
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    • 제29권11호
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    • pp.664-669
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    • 2019
  • In this paper, a water-based green polymer mud is synthesized by simple compounding method. Effects of different kinds of tackifiers, their molecular weight on the viscosity of polymer mud and the effects of different fluid loss additives on mud fluid loss are studied. The results show that when polystyrene and anionic polyacrylamide with molecular weight of 8 ~ 10 million are used as the main thickening ingredient, polymer mud with high viscosity and high stability can be obtained. When the prepared polymer mud is formulated as NPAM: PEO: Hydroxypropyl cellulose(HPC) : Water = 42:10:10:100000 (unit: kg), the viscosity can reach 20.6 s, the filtration loss in 7.5 min is 24 mL, and the sand content is only 0.1 %. Compared with traditional bentonite mud, the green environment-friendly polymer mud has the advantages of small amount of waste, low environmental pollution, and low pulping cost, and can meet the construction needs for most topography and geomorphology drilling engineering.

혼합효율 개선을 위한 Shear Mixer의 시뮬레이션 기반 형상 설계 (Simulation-Based Design of Shear Mixer for Improving Mixing Performance)

  • 김태영;전규목;옥대경;박종천
    • 한국해양환경ㆍ에너지학회지
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    • 제20권2호
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    • pp.107-116
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    • 2017
  • 해양 유정의 시추를 위한 드릴링이 진행되는 동안 원활한 드릴링 작업을 진행하기 위하여 드릴링 시스템을 순환하는 머드에 벌크가 Shear mixer을 통하여 첨가된다. 이러한 벌크 투입으로 조절된 머드의 물성치는 드릴링시스템 전반의 안정성에 영향을 주며, 머드와의 혼합이 이루어지는 Shear mixer의 성능개선은 전체 드릴링 시스템의 성능향상과 관계된다고 할 수 있다. 이에 본 연구에서는 Shear mixer내 혼상유동의 특징을 알아보기 위해 파이프형상의 관내 고체-액체 혼상유동 실험에서 측정된 고체 침전도결과(Gilles et al., 2004)를 시뮬레이션 결과와 비교검증을 수행한 후, 이를 통해 얻어진 관내 액체-고체 혼상유동 시뮬레이션 조건을 바탕으로 Shear mixer의 혼합효율을 개선시킬 수 있는 최적형상에 관한 시뮬레이션 기반 설계를 수행하였다.

LP Mud System에 대한 위험과 운전분석 방안 (Hazard and Operability Method of the LP Mud System)

  • 이상목;김남호
    • 한국정보통신학회:학술대회논문집
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    • 한국정보통신학회 2016년도 춘계학술대회
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    • pp.404-406
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    • 2016
  • 해양시추시스템에 대한 국산화과정을 통해 안전성 확보가 중요한 현안으로 부각되고 있다. 이에 따라 해양시추시스템의 각 개발공정에 대한 단계별 안전성 분석 수행이 의무화되고 있다. 위험과 운전분석은 화학공장과 같은 산업에서 시스템 안전성 분석을 위해 성공적으로 사용되었던 기법이다. 이 위험과 운전분석 Study를 통해 공정에 따른 단계별 안전성 분석을 수행을 위해 해양시추시스템의 한분야인 LP Mud System에 위험과 운전분석을 수행하였다.

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