• Transactions of Materials Processing
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• v.17 no.4
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• pp.257-262
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• 2008

The control of wire temperature is very important in the fine wire drawing process. The wire speed should be increased, and the wire temperature should be dropped as much as possible. Up to now, the process design of wire drawing process depends on the experiences of experts. In this study, a wire drawing process design method was proposed to increase the productivity. The proposed method of this study includes the pass schedule and the design of a multi pass wire drawing machine. A pass schedule was performed based on the calculation of the wire temperature. Also, a new multi pass wire drawing machine was manufactured to apply the designed pass schedule. Through the wire drawing experiment, the effectiveness of the proposed process design method was evaluated. The final drawing speed was increased from 1,100m/min to 2,000m/min without deterioration of final drawn wire.

• Proceedings of the KSME Conference
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• 2007.05a
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• pp.1632-1636
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• 2007

Generally, fine high carbon steel wire is produced using a multi-pass drawing process with speeds over 1000 m/min. The productivity of the wire drawing mainly depends on achieving the highest drawing speed without breaking the wire. In the multi-pass drawing, as the final drawing speed increases, the temperature rises several hundred Celsius. High temperature of wire increases the brittleness and leads to breaks. The objective of this study is to design pass schedule and wire drawing machine for superhigh speed. In the drawing experiment, it was possible to increase the productivity through the increase in final speed from 1100 m/min to 2000 m/min.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2003.10a
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• pp.216-216
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• 2003

• Transactions of the Korean Society of Machine Tool Engineers
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• v.10 no.6
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• pp.15-20
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• 2001

This paper presents the experimental study of the static stiffness for the BT shank(7/24 long taper) and the HSK tool shank(1/10 short taper) in the main spindle taper of machine tool. The static stif71ess test was performed under different experimental conditions. It is turned out that the effective axial drawing force is larger than 6kN in the 7/24 test tool shank and BkN in the 1/10 test tool shank. As a test result, considering that the actual drawing force of the machining center is about 1300k2f and axal drawing force 12kN is equivalent amount as a 1220kgf, it is turned out that 1/10 test tool shank superior to 7/24 test tool shank in the static stiffness.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2001.04a
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• pp.149-154
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• 2001

This paper presents the experimental study of the static stiffness for the BT Shank(7/24 Long Taper) and the HSK Tool Shank(1/10 Short taper). The static stiffness test was performed under different experimental conditions. The results obtained are as follows ; As known in the analysis results of the Load-Deflection diagram of the 7/24 Test tool shank, it is turned out that the diagram is a linear characteristics without regard to axial drawing force and according as the axial drawing force get to the 6kN, the static stiffness of the shank increase linearly. Thus the effective axial drawing force which maintains the static stiffness of the Main spindle taper of Machine Tool is larger than 6kN. It is found that the Load-Deflection diagram with 6kN of drawing force in the 1/10 Test tool shank is characterized by non-linear. But according as the axial drawing force is increasing by the 8kN, the diagram is characterized by linear. And increasing amount of deflection is about 60%. Therefore commendable axial drawing force is larger than 8kN. As a result, considering that the actual drawing force of the Machining Center is about 1300kgf and axial drawing force 12kN is equivalent amount as a 1220kgf, it is turned out that 1/10 Test tool shank superior to 7/24 Test tool shank in the static stiffness.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2001.10a
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• pp.216-219
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• 2001

The production of fine wire through multi-pass wet wire drawing process would be impossible with no backtension at inlet of dies. Backtension is affected by many process parameters, such as dies reduction, coiling number of wire at capstan, machine constant, slip between wire and capstan, characteristic of lubricant and so on. Up to date, dies design and dies pass schedule of multi-pass wet wire drawing process have performed by trial and error of expert in the Industrial field without consideration of quantitative relation among process variables. Thus study investigates the multi-pass wet wire drawing process considering the relation among process variables, such as dies reduction, coiling number of wire at capstan, machine constant, slip between wire and capstan, etc. And analysis program which can analyze many important process values(drawing force, backtension force, slip rate, slip velocity rate, etc) for die design and dies pass schedule of multi-pass wet wire drawing process was developed.

• Transactions of Materials Processing
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• v.7 no.6
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• pp.545-553
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• 1998

The purpose of this paper is to develop a CAD/CAM system for generation of designing and manufacturing information such as total drawing sub-assembly drawing, part drawing detail drawing part list and NC data for machining by CNC lathe were CUT machining center. Through this study the CAD/CAM system for deep drawing transfer die in mechanical press process has been developed The developed CAD system can generate the drawings of transfer die in mechanical press. Using these results from CAD system. it can generate NC data to machine die's elements on the CAD system. This system can reduce design man-hours and human errors. In order to construct the system it is used to automate the design process using knowledge base system. The developed system is based on the knowledge base system which is involved a lot of expert's empirical knowhow in the practice field. Using AutoLISp language under the Auto CAD system. CTK customer language of SmartCAM is used as the overall CAD/CAM environment. Results of this system will be provide effective aids to the designer and manufacturer in this field

• Journal of Welding and Joining
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• v.32 no.4
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• pp.39-45
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• 2014

Today, the development of digitized information media and info-communications are bringing many changes. Due to the development of IT thechnology, we can learn wherever, whenever, regardless of time and place. Machine drawing subject is a very important in mechanical engineering course, but it's studyed only basic theory in a short period, average 1~2weeks. So that, students think that the mechanical drawing is of minor importance. Such ideas make them difficult to impove sense of space in isometric drawing and drawing skill. Therefore, in this paper, augmented reality-based contents through the system, Mechanical Drawing of education to meet the effectiveness and satisfaction, student learning can be spontaneously it was construct self-system. And, Theoretical part of the Mechanical Drawing is proposed ensure more efficient and easier training. In this paper, we were test operation for user effectualness of proposed service at Korea Polytechnics Colleges a industrial facilities management in Daegu. Target user are 66 students, and The students were divided into experimental group and comparison group. Experimental results, experimental group was able to do systematically experience many Projection Drawing and Pictorial Drawing in short schooltime. And, The test operation results showed that have the possibility to meet education effectiveness and user satisfaction in this augmented reality-based contents system.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 1994.10a
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• pp.107-117
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• 1994

A design methodology is applied for manufacturing a disk-brake piston component and a washing machine container. The design criteria are the limit drawing ratio and the forging load within the available press limit. Also, the final product should not have any geometrical defect. The rigid-plastic and elastic-plastic FEM have been applied to simulate both of the conventional manufacturing processes, respectively, which include deep drawing and forging process. Simulations of one stage process from a selected stock to the final product shape are performed for generating information on additional requirements for metal flow. The best manufacturing processes are selected, which is using a hemispherical punch in the deep drawing process for both disk-brake piston component and washing machine container.

• Journal of Institute of Control, Robotics and Systems
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• v.12 no.2
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• pp.119-129
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• 2006

Art psychotherapy is widely accepted as an effective tool for diagnosis and treatment of psychological disorders. Important factors for art psychotherapy diagnosis, based on the projection theory that the world of the inner mind appears in drawings, include main color and imbalance of a drawing. This paper develops a system for a machine to determine the main color and the imbalance of a drawing by color recognition and edge detection. Our proposed color recognition procedure adopts NBS(National Bureau of Standards) distance between colors in HVC(Hue, Value, Chroma) color space which is most similar to the human eye's color perception. Our edge detection procedure applies blurring, clustering and transformation to a standard color in a series. Our system considers the numbers of pixels and clusters for each color as a criterion for main color and the frequency of edge coordinates for each region for imbalance. The proposed machine procedure, verified through case studies, can help overcome the subjectivity, ambiguity and uncertainty in human decision involved in art psychotherapy.