• Title/Summary/Keyword: Drawing Analysis

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HEAT TRANSFER ANALYSIS ON THE PREFORM HEATING AND THE GLASS FIBER DRAWING IN A GRAPHITE FURNACE FOR OPTICAL FIBER MANUFACTURING PROCESS (광섬유 생산공정용 퍼니스 내의 모재 가열 및 유리섬유 인출에 대한 열전달 해석)

  • Kim, K.;Kim, D.;Kwak, H.S.
    • 한국전산유체공학회:학술대회논문집
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    • 2011.05a
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    • pp.88-91
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    • 2011
  • Glass fiber drawing from a silica preform is one of the most important processes in optical fiber manufacturing. High purify silica preform of cylindrical shape is fed into the graphite furnace, and then a very thin glass fiber of 125 micron diameter is drawn from the softened and heated preform. A computational analysis is performed to investigate the heat transfer characteristics of preform heating and the glass fiber drawing in the furnace. In addition to the dominant radiative heating of preform by the heating element in the furnace, present analysis also includes the convective heat transport by the gas flowing around the preform that experiences neck-dawn profile and the freshly drawn glass fiber at high fiber drawing speed. The computational results present the effects of gas flow on the temperature of preform and glass fiber as well as the neck-down profile of preform.

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Optimal Die Profile Design in Tube Drawing Process for Prevention of Material Fracture (파단방지를 위한 튜브인발공정 최적 금형형상 설계에 관한 연구)

  • Lee, Sang-Kon;Kim, Sang-Woo;Lee, Young-Seon;Lee, Jung-Hwan;Kim, Byung-Min
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.11 s.188
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    • pp.78-84
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    • 2006
  • The objective of this study is to design the optimal die profile that can prevent material fracture in the tube drawing process for automobile steering input shaft. First, the CDV(Critical Damage Value) of material is obtained by the compression test and FE-analysis. The occurrence of fracture is estimated by the FE-analysis considering the CDV. In order to achieve the objective of this study, optimization technique and FE-analysis are applied. FPS(Flexible Polyhedron Search) method, which is one of the non-gradient optimization techniques often used in engineering, is used to search optimal die profile. The drawing die profile is represented by Bezier-curve to generate all the possible die profile. Using FPS method and FE-analysis the optimal drawing die profile is determined. To verify tile effectiveness of the redesigned optimal die, the tube drawing experiment is performed. In the experimental result, it is possible to produce sound product without material fracture using the redesigned optimal die.

An Exploratory Study on the Elderly's Anxiety Towards Death and their Reactions to the Star-Wave Drawing (노인의 죽음불안과 별-파도 그림 반응특성에 관한 탐색적 연구)

  • Choi, Wae-Sun;Park, In-Jeon
    • Journal of Families and Better Life
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    • v.25 no.5
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    • pp.15-29
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    • 2007
  • The purposes of this study were to examine if there is a relationship between elderly people's anxiety towards death and their reactions to the Star-Wave drawing, and to verify if the Star-Wave drawing was a good enough tool to measure elderly people's degree of death anxiety. The subject for this study were 307 elderly people (male 127, female 180) over 60 years of age with no physical and cognitive damage, who were residing in Geongsan city and attending colleges or welfare centers for the aged. The collected data were analyzed with SPSS WIN(ver. 12.0) program, and factor analysis, correlation analysis, Chi-square test, t-test, one-way ANOVA, and $Scheff\acute{e}$ test were utilized. The results showed that factors showing different levels of anxiety towards death in the Star-Wave drawing were the total harmony of the drawing, drawing style, repetition of wave, size of the star, and location of the star. In particular, the group that drew the Star-Wave drawing with total harmony felt less anxiety towards death than the other group. Therefore, the results of this study suggested a possibility of the Star-Wave drawing to be used as a good tool that could diagnose the elderly's degree of anxiety towards death.

Process Design of Multi-Stage Shape Drawing Process for Cross Roller Guide (크로스 롤러 가이드 다단 형상인발 공정설계에 관한 연구)

  • Lee, Sang-Kon;Lee, Jae-Eun;Lee, Tae-Kyu;Lee, Seon-Bong;Kim, Byung-Min
    • Journal of the Korean Society for Precision Engineering
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    • v.26 no.11
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    • pp.124-130
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    • 2009
  • In the multi-stage shape drawing process, the most important aspect for the economy is the correct design of the various drawing stage. For most of the products commonly available round or square materials can be used as initial material. However, special products should be pre-rolled. This study proposes a process design method of multi-stage shape drawing process for producing cross roller guide. Firstly, a standard classification of shape drawing process is suggested based on the requirement of pre-rolling process. And a design method is proposed to design the intermediate die shape. The process design method is applied to design the multi-stage shape drawing process for producing cross roller guide. Finally, the effectiveness of the proposed design method is verified by FE-analysis and shape drawing experiment.

Process Design for Multi Roll-Die Drawing of GDI Fuel Rail (GDI Fuel Rail 제조를 위한 멀티 롤 다이 인발 공정 설계)

  • Kim, S.H.;Kim, J.H.;Kim, B.M.
    • Transactions of Materials Processing
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    • v.25 no.6
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    • pp.390-395
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    • 2016
  • GDI fuel rail is component of GDI system which directly fuel with high pressure in the engine combustion chamber. And it is required to high strength and dimensional accuracy. Multi roll-die drawing process consists of the idle roll-die and drawing die in tandem. In the course of drawing with roll-die, deformation takes place between the idle roller pair or pairs. The friction force decreases with the idle roll-die, enabling the reductions to be risen in one step. In this study, the caliber of 4-roll was designed into pass schedule that made the draw force at the exit of the drawing die be equal. In order to compensate for over-filling area, the roll caliber was modified using the result of FE-analysis. The results of FE-analysis and experiment show that the proposed design method can be used to effectively design the multi roll-die process, leading to an accurate shape and correct dimensions of the final within an allowable tolerance of ${\pm}0.08mm$. Furthermore, the productivity was evaluated by comparing with multi roll-die drawing process and conventional multi shape drawing process. The result was confirmed that it has an efficiency of about 2 times than conventional process in terms of time.

Development of Analysis Program for Multi-Pass Wet Wire Drawing Process (습식 다단 인발공정 해석 프로그램 개발)

  • Lee S. K.;Kim B. M.;Kim M. A.;Park B. K.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2001.10a
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    • pp.216-219
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    • 2001
  • The production of fine wire through multi-pass wet wire drawing process would be impossible with no backtension at inlet of dies. Backtension is affected by many process parameters, such as dies reduction, coiling number of wire at capstan, machine constant, slip between wire and capstan, characteristic of lubricant and so on. Up to date, dies design and dies pass schedule of multi-pass wet wire drawing process have performed by trial and error of expert in the Industrial field without consideration of quantitative relation among process variables. Thus study investigates the multi-pass wet wire drawing process considering the relation among process variables, such as dies reduction, coiling number of wire at capstan, machine constant, slip between wire and capstan, etc. And analysis program which can analyze many important process values(drawing force, backtension force, slip rate, slip velocity rate, etc) for die design and dies pass schedule of multi-pass wet wire drawing process was developed.

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Process Design for Multi-pass Profile Drawing using Round Materials (원형소재를 이용한 프로파일 다단 형상인발 공정설계)

  • Lee, I. K.;Choi, C. Y.;Lee, S. K.;Jeong, M. S.;Lee, J. W.;Kim, D. H.;Cho, Y. J.;Kim, B. M.
    • Transactions of Materials Processing
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    • v.24 no.4
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    • pp.234-240
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    • 2015
  • Multi-pass shape drawing is very important to produce steel profiles in round samples. In the current study, a process design system is developed for a multi-pass shape drawing. In general, the number of passes for a multi-pass shape drawing is 2 to 3 when the reduction ratio, drawing stress, and productivity are considered. Therefore, calculating the drawing stress and designing the intermediated die shapes are very important. In order to calculate the drawing stress, a shape drawing load prediction method is proposed using a general axisymmetric drawing load prediction model. An intermediate die shape design method is proposed using the initial and the final product shapes. Based on this analysis, a process design system is developed for multi-pass shape drawing for steel profiles. The system works with AutoCAD. The system was applied to design a shape drawing of a spline.

Rights Control for the Exchange and Sharing of IFC Model-based Standard Construction Drawing Information (IFC 모델기반 표준건설도면 정보의 교환 및 공유를 위한 권한제어에 관한 연구)

  • Hong, Kang-Han;Kim, In-Han
    • Korean Journal of Computational Design and Engineering
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    • v.13 no.4
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    • pp.286-295
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    • 2008
  • Construction industry, which is a composite industry being performed by organic combination of various tasks, gives birth to a various of information in the stages of planning, designing, and maintenance management. In particular, the drawing information is broad in the scope of use because it contains all information about buildings as wall as bid, materials, contracts. Therefore, the management of drawing information security is one of the most important factors, which determines the success of failure of business. The major findings and result of this study are as follows to control the distributed drawing information in the collaboration environment. 1) Analysis for function and practical use of DRM in the construction industry. 2) Proposal for applications of DRM that can secure IFC model-based drawing information in the collaboration environment. 3) Extraction from additional IFC entities to apply DRM to part 21 physical files 4) Analysis for functions which are necessary in DRM application prototype system and development of the system. 5) Development IFC model-based DRM prototype system.

A Study on the Deep Drawing of AZ31B Magnesium Sheet at Warm and Hot Temperature (AZ31B 마그네슘 판재의 온.열간 ?K드로잉에 관한 연구)

  • Kim, H.G.;Bae, J.W.;Choo, D.K.;Kang, C.G.
    • Transactions of Materials Processing
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    • v.15 no.7 s.88
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    • pp.504-511
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    • 2006
  • The drawability of AZ31B magnesium sheet is estimated at various temperatures($200,\;250,\;300,\;350\;and\;400^{\circ}C$), and forming speed(20, 50, 100mm/min), thickness(0.5, 0.8, 1.0, 1.4mm). The deep drawing process of circular cup and square cup were used in forming experiments. Experimental and FEM analysis are performed to investigate drawability and affection of controlled blank holding force. Through the controlled blank holding force, drawability was improved. Limit drawing ratio is increased from 2.1 to 3.0 in circular cup drawing and change of thickness is decreased from 16.3 to 6.9%. This result is verified by FEM analysis. Through the observation of microstructure, the main cause is investigated as a quantity of the dynamic recrystallization.

Wire Drawing Process Design for Fine Rhodium Wire (로듐 미세 와이어 인발공정 설계)

  • Lee, I.K.;Lee, S.Y.;Kim, D.H.;Lee, J.W.;Lee, S.K.
    • Transactions of Materials Processing
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    • v.27 no.4
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    • pp.244-249
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    • 2018
  • Rhodium is a representative platinum group material. Rhodium is used in several industrial fields including jewelry, chemical reaction catalyst, electric component etc. In recently, ultra-fine rhodium wire has been applied to the pins of probe card used to test a semiconductor. In this study, in order to produce a fine rhodium wire with the diameter of $50{\mu}m$, a fine rhodium wire drawing process was designed. After design of the fine wire drawing process by using a uniform reduction ratio theory, finite element analysis was performed. Finally, fine wire drawing experiment was performed to verify the effectiveness of the designed process.