• Design & Manufacturing
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• 제1권1호
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• pp.1-5
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• 2007

Double injection molding process is very efficient molding-method for molding the products which is consist of multi-materials. Fuel-tube holder which is necessary for automobil power train and circulation systems is composed of plastic and rubber materials to minimize the vibration and pulsation noises. In existing process, fuel-tube holder was made by the insert molding process or assembly process after molding. If fuel-tube holder is manufactured by double injection molding process, it may be realize to improve the product quality, efficiency of molding-process and retrenchment of manufacturing cost. In this study, for manufacturing fuel-tube holder by double injection molding process, the analysis of joining characteristics between PA6(polyamide 6) and TPE(thermoplastic elastomer) was executed and the double injectin mold for molding fuel-tube holder with core toggle mechanism was fabricated. Finally, fuel-tube holder was molding using fabricated double injection mold.

• 소성∙가공
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• 제18권2호
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• pp.160-165
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• 2009

A Study on Effects of the Runner and the Gate of double shot injection molded Parts using CAE Double shot injection molding can inject two different materials or two different colors in the same mold in a injection molding process. Double shot injection molded parts can be characterized that the base part maintains strength and specified part can inject soft-material. It can reduce the production cost by single automatic operations. In this paper, we designed double shot injection mold for automobile emote control To inject secondary part, this part is used as an insert after external appearance of product is injected. CAE analysis was progressed gate location and runner size as variables. The analysis result is reflected in mold design process. As a result, it could solve problems which are generated in the conventional mold. Additionally, cost can be downed by reducing runner weight. As well as it could omit painting process because the surface of finished product is improved through new mold.

• Design & Manufacturing
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• 제2권6호
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• pp.49-55
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• 2008

Double-injection molding can inject two different materials or two colors in the same mold and process. If this injection process use, product has ability because the base part maintain strength and specified part can inject soft-material. It makes the cost down by single operation automatically for saving wages. In this paper, we designed double-injection mold for automobile remote control to inject secondary using this part as insert after inject external appearance of product. CAE analysis was progressed gate location and runner size as variable and analysis result is reflected in mold design process. As a result, it could solved badness that is generated at the conventional mold. Additionally, cost is downed by reducing loss of runner as well as could omit painting process because surface of finished product is improved through new mold.

• 대한기계학회논문집A
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• 제35권12호
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• pp.1619-1625
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• 2011

본 논문의 목적은 3 차원 사출성형 해석을 통하여 컴퓨터 마우스 제작용 이중사출성형 금형의 공정조건을 결정하는 것이다. 적합한 사출성형 공정조건을 선정하기 위하여 사출 시간, 최대 사출압력 및 보압 시간이 사출성형 특성과 제품 품질에 미치는 영향을 정량적으로 고찰하였다. 사출성형 해석 결과로부터 제품의 수축과 휨 변형을 최소화 할 수 있는 최적 사출성형 공정조건을 예측하였다. 최종적으로 사출성형 실험을 수행하여 이종재료로 구성된 컴퓨터 마우스 제품을 제작하였다. 이 결과로부터 선정한 사출성형 공정조건을 적용할 경우 적절한 이종 재료로 구성된 컴퓨터 마우스가 제작될 수 있음을 알 수 있었다.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2008년도 춘계학술대회 논문집
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• pp.535-538
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• 2008

Insert-injection molding can inject two different materials or two colors in the same mold and process. If this injection process use, product has ability because the base part maintain strength and specified part can inject soft-material. It makes the cost down by single operation automatically for saving wages. In this paper, we designed double-injection mold for automobile remote control to inject secondary using this part as insert after inject external appearance of product. CAE analysis was progressed gate location and runner size as variable and analysis result is reflected in mold design process. As a result, it could solved badness that is generated at the conventional mold. Additionally, cost is downed by reducing loss of runner as well as could omit painting process because surface of finished product is improved through new mold.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2012년도 추계학술대회 논문집
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• pp.463-464
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• 2012

• Design & Manufacturing
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• 제16권1호
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• pp.1-8
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• 2022

The importance of fast and accurate body temperature measurement with a portable thermometer is increasing. In order to reduce the temperature measurement response time of the infrared ear thermometer, it is very important to develop a structure for a thermometer having an efficient heat transfer path. Most of the existing ear thermometers are single structures that do not consider thermal efficiency, which may delay measurement time and reduce measurement accuracy. Therefore, in this study, the upper part of the thermometer in contact with the ear is made of a thermally conductive material, and the lower part of the thermometer is made of a thermal barrier material so that heat can be concentrated on the infrared sensor of the thermometer by blocking the upper part of the heat. For the efficiency of production, it was intended to be manufactured through the double injection process, and for this purpose, in this paper, the optimal process parameters were derived through the double injection process analysis.

• 한국시뮬레이션학회논문지
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• 제22권4호
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• pp.83-92
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• 2013

휴대폰 시장의 확산으로 인하여 휴대폰에 장착되는 카메라 렌즈모듈의 수요도 급증하고 있다. 렌즈모듈 부품의 경우 해상도의 증가에 따른 사출공정의 품질보증과 원가절감이라는 두 가지 목표를 달성해야 한다. 따라서 본 논문에서는 더블카세트 방식의 금형구조를 이용하여 경통과 쉴드 두 종류의 제품을 개발하기 위해 시뮬레이션을 활용한 사례를 소개한다. 개발과정에서 두 종류의 시뮬레이션 기술을 활용하였는데, 첫 번째는 금형 설계단계에서 사출품의 성형성을 분석하기 위한 시뮬레이션(일명 Computer Aided Engineering)을 Mold Flow$^{TM}$를 사용하여 수행하였고, 두 번째는 사출기에 금형을 장착한 후 제품이 사출되어 취출하는 동작을 분석하기 위한 동작 시뮬레이션을 DPM Assembly$^{TM}$를 이용하여 수행하였다. 개발 결과 기존 방식에 비해 제품의 생산성이 300% 이상 증가하는 효과를 얻었다.

• 한국공작기계학회논문집
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• 제14권1호
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• pp.73-80
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• 2005

Injection molding is the most widely used process for the industrial forming of plastic articles. During an injection molding process of composites, the fiber-matrix separation and fiber orientation are caused by the flow of molten polymer/fiber mixture. As a result, the product tends to be nonhomogeneous and anisotropic. Hence, it is very important to clarify the relations between separation orientation and injection molding conditions. So far, there is no research on the measurement of fiber orientation using image processing. In this study, the effects of fiber content ratio and molding condition on the fiber orientation-angle distributions are studied experimentally. Using the image processing method, the fiber orientation distribution of welding parts in injection-molded products is assessed. And the effects of fiber content and injection mold shapes on the fiber orientation in case of fiber reinforced polymeric composites are studied experimentally.

• Design & Manufacturing
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• 제17권4호
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• pp.42-51
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• 2023

In this study, we investigated the injection molding technology of thick-walled light guides, which are parts that control the light source of automotive lamps. Through injection molding analysis, the gate position that can minimize product shrinkage and deformation was selected, and a mold reflecting the analysis results was manufactured to evaluate the effect of injection speed and holding pressure on transferability during micro-pattern molding through experiments. When designing an injection mold for products with varying thicknesses, it was found that installing the gate on the side of the thicker part was advantageous for reducing volume shrinkage and deformation. It was found that the effect of shrinkage due to thickness may be greater than the position of the gate on pattern transferability. The pattern transfer error decreased as the injection speed and holding pressure increased, and it was found that increasing the injection speed was relatively effective.