• Title/Summary/Keyword: Door Opening

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Forming of Automotive Outer Body Panel using High Strength Steel Sheet for Improving Dent Resistance (차체 외판 부품의 내덴트성 향상을 위한 고강도 강판의 성형에 관한 연구)

  • Kim, T.J.;Kim, I.S.;Jung, Y.I.;Yoon, C.S.;Lim, J.D.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2007.05a
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    • pp.322-325
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    • 2007
  • Dent resistance is an important characteristic to avoid damage on automotive outer panels. From a practical point of view, dents can be caused in a number of ways. Considering doors as an example, denting can occur from stone impacts or from the careless opening of an adjacently parked vehicle door. Denting can occur where the door surface is smooth and may not have sufficient curvature to resist dent. These exterior body parts are designed to improve dent resistance using a combination of work hardening and bake hardening. In brief, dent is affected by the shape of the parts and the material properties such as yield strength, strain and thickness. In this work, forming of door outer panel is investigated by Taguchi method. Main parameters are yield strength, thickness, blank size, blank holding force and so on. For the given value of design parameters, forming analysis of the thirty six cases are carried out according to L18 orthogonal array. After comparing the performance by simple conversion of simulation results into dent resistance, the final suggestion of the forming parameters is verified for the best improvement of dent resistance.

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Numerical Evaluation of Hemming Defects Found on Automotive Door Panels (유한요소해석에 의한 자동차 도어패널의 헤밍 결함 평가)

  • Seo, O.S;Jeon, K.Y;Rhie, C.H;Kim, H.Y
    • Transactions of Materials Processing
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    • v.24 no.4
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    • pp.280-286
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    • 2015
  • Hemming is used to connect two sheet metal components by folding the edge of an outer panel around an inner panel to create a smooth edge. The minimization of hemming defects is critical to the final quality of automobile products because hemming is one of the last operations during fabrication. Designing the hemmed part is not easy and is influenced by the geometry of the bent part. Therefore, the main problem for automotive parts is dimensional accuracy since formed products often deviate geometrically due to large springback. Few numerical approaches using 3-dimensional finite element model have been applied to hemming due to the small element size which is needed to properly capture the bending behavior of the sheet around small die corner and the comparatively big size of automotive opening parts, such as doors, hoods and deck lids. The current study concentrates on the 3-dimensional numerical simulation of hemming for an automotive door. The relationship between the design parameters of the hemming operation and the height difference defect is shown. Quality improvement of the automotive door can be increased through the study of model parameters.

Accelerated Life Test Design of an Electromagnetic Shielding Door Hinge (전자파 차폐도어용 힌지의 가속 수명 시험법 설계)

  • Kim, Do Sik;Cheong, Han Young
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.41 no.9
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    • pp.887-895
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    • 2017
  • This paper presents a study on the accelerated life tests of parts that operate during the opening and closing of door frames, particularly door hinges. Hinge theoretical verification and validation of the test equipment in the present study and the different structures and fault mode, depending on the purpose of usage analysis, failure mode for one of the hinges of the switchgear components used for electromagnetic shielding facilities and on-site operating conditions. The accelerated life test was designed for the characteristic lifetime prediction of the components, by estimating the shape parameter and the acceleration factor.

A study on the interior design of high speed train (고속전철의 실내 디자인에 대한 연구)

  • Lee su-ho;Chang dae-sung;Lee byoung-suk;Kim kuk-jin
    • Proceedings of the KSR Conference
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    • 2004.06a
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    • pp.583-588
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    • 2004
  • Opening commercial service of KTX at the time of demanding more flexible train set for HONAM line and JEONLA line, it's necessary for the Korean High speed train, performing the stabilization; to modify the design in aspect of passenger and maintenance. In order to ensure the optimized interior design in Korean High speed train, it is necessary to review the major items such as disabled passenger facility, toilet, seat arrangement, compartment partition and door, access door, electrical cabinet, color and paint through the European standard and compare with other high speed train.

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3-Dimensional Finite Element Analysis of Hemming for Automotive Outer Panels by Part Model Assembling Method (부분모델 합성법을 이용한 자동차 외판의 헤밍 공정에 대한 3차원 유한요소해석)

  • 김헌영;임희택;김형종;이우홍;박춘달
    • Transactions of Materials Processing
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    • v.13 no.2
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    • pp.115-121
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    • 2004
  • Hemming is the last farming process in stamping and determines external quality of automotive outer panels. Few numerical approaches using 3-dimensional finite element model have been applied to a hemming process due to small element size which is needed to express the bending behavior of the sheet around small die comer and comparatively big model size of automotive opening parts, such as side door, back door and trunk lid etc In this study, part model assembling method is suggested and applied to the 3-dimensional finite element simulation of flanging and hemming process far an automotive front hood.

Finite Element Modeling of Flanging/Hemming Process for Automotive Panels (자동차 외판 플랜징/헤밍 공정에 대한 유한요소해석 모델링)

  • 김헌영;임희택;최광용;이우홍;박춘달
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2002.05a
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    • pp.103-107
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    • 2002
  • The 2nd forming process of flanging/hemming has recently many interest because it determines external quality of automobile. It is difficult to apply finite element simulation in flanging/hemming due to small element size which needs for expression of bending effect on the die corner and big model size of side door, back door, tank lid and like opening Parts. This paper shows the process of flanging/hemming simulation using finite element model for automotive panels. The explicit finite element program PAM-STAMP$\^$TM/ was used to simulate the flanging and hemming operations.

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A Field Survey to Derive Defect Rate According to the Years of Use of Fire Doors in Apartment House (공동주택 방화문의 사용연수에 따른 불량률 도출을 위한 현장조사)

  • Kim, Yun-Seong;Kwon, Yeong-Jin
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2022.11a
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    • pp.97-98
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    • 2022
  • The purpose of this study is to find out the failure conditions of fire doors in the process of use and prepare maintenance measures against them and find out the failure conditions and failure rates of fire doors according to the period of use of buildings. According to a survey of the failure rate and failure factor of fire doors, the failure rate of fire doors under 5 years was 3.7%, 13.4% of fire doors under 5 years and 10 years, and 14.8% of fire doors under 15 years and 27.6% of fire doors over 20 years. In particular, 15 years later, the failure rate of fire doors exceeded 20%. The main defects were found to be natural aging, holes, opening and closing failures, gaps, and failure and wear of accessories such as gaskets and door closers.

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A Study on the Design of Hemming Process for Automotive Body Panels (자동차 패널의 헤밍 공정 설계에 관한 연구)

  • 안덕찬;이경돈;인정제;김권희
    • Transactions of Materials Processing
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    • v.9 no.6
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    • pp.624-630
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    • 2000
  • Typical automotive opening parts, i. e. hood trunk lid and door, are made through the press operations such as drawing, trimming, flanging, and hemming. The dimensional accuracy of stamped panels is mainly dependent on the drawing operation. However, the gap between outer panels and opening parts, which is important to the appearance quality of the assembled body, is directly influenced by the flanging and hemming operation. In this study, the relation between the design parameters of the hemming operation and the defect of roll-in is shown. The effects of some design parameters on the gap are examined using CAE. furthermore, the simulated results of the hemmed part of tailgate comer are shown and discussed.

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Pressure differential and door opening force in the pressurization systems (급기가압시스템에서의 차압과 문의 개폐력)

  • Kim, Jin-Soo
    • Proceedings of the Korea Institute of Fire Science and Engineering Conference
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    • 2009.04a
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    • pp.372-378
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    • 2009
  • 고충건물 피난경로의 제연시스템은 일반적으로 급기가압방식이 널리 쓰인다. 그러나 국내에서 널리 쓰이는 부속실 단독 가압방식은 공간용적이 너무 작아 차압을 형성하고 유지하는 문제와 방연풍속을 형성하는 문제 사이에 늘 불균형이 존재한다. 또한 거실 출입문을 여닫는 데 지장이 없는 차압 하에서도 계단실 출입문은 차압에 밀려 제대로 닫히지 않는 경우가 있을 수 있다. 이런 측면을 역학적으로 검토하고, 과압 해소방식을 제안한다.

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A Study on the Conditions of Injection Pressurization in the Smoke-Control Zone II. Analysis of the Conditions for Closing Force of Fire Door with Variation of Angular Velocity (제연구역 방화문의 각속도 변화와 폐쇄 조건 분석)

  • Lee, Chang-Wook;Kim, Hong-Jin;Choi, Young-Ki;Youm, Moon Cheon;Ryou, Hong-Sun
    • Fire Science and Engineering
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    • v.27 no.2
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    • pp.6-10
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    • 2013
  • This study aims to construct the performance data for smoke-control zone and realize the safety of injection and pressurization room which is composed of supply air pressure zone, vestibule, smoke-control zone and stairwell. To obtain this, smoke-control system and the device of the opening-closing force of fire door are manufactured. This subject is the analysis of the closing force, angular velocity and fire door size in the case of fixed volume flow rate. Based on the results, closing force increased as fire door size and closing angular velocity increases. Also, it is remark that there exists a critical angular velocity, which maintains constant maximum closing force even though the angular velocity increases more.