• 제목/요약/키워드: DoD Injector

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다공성재를 이용한 동축형 분사기의 미립화특성 (Atomizing Characteristics of Coaxial Porous Injectors)

  • 김도헌;신정환;이인철;구자예
    • 한국분무공학회지
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    • 제17권1호
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    • pp.35-44
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    • 2012
  • To improve the mixing and atomizing performance at the center region of the conventional coaxial shear injector spray, the concept of a coaxial porous injector was invented. This novel injection concept for liquid rocket engines utilizes the Taylor-Culick flow in the cylindrical porous tube. The 2-dimensional injector, which can be converted in three injection configurations, was fabricated, and several cold flow tests using water-air simulant propellant was performed. The hydraulic characteristics and the effects of a gas flow condition on the spray pattern and the Sauter mean diameter (SMD) was analyzed for each configuration. The atomizing mechanism of coaxial porous injector was different with the coaxial shear injector, and it was explained by the momentum of the gas jet, which is injected normally against the center liquid column, and by the secondary disintegration at the wavy interface of liquid jet, which was generated at the recessed region. The SMD of 2D coaxial porous injector, which has higher gas momentum, was measured and it shows better atomizing performance at the center and outer side of spray than the 2D coaxial shear injector.

Effects of Injection Configuration on Mixing in Supersonic Combustor

  • Sakamoto, Hayato;Matsuo, Akiko;Mitani, Tohru
    • 한국추진공학회:학술대회논문집
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    • 한국추진공학회 2004년도 제22회 춘계학술대회논문집
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    • pp.48-54
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    • 2004
  • The effects of injector spacing s and injector diameter d on mixing are numerically investigated in supersonic combustor with perpendicular injection behind a backward-facing step. Simulations are reported for airstream Mach number of 2.4. Parameters are changed on following 4 cases to investigate the effects of injector configuration on mixing efficiency $\eta_m$. In the case of varying d or s, dynamic pressure ratio $Rq(=(pu^2)_j/(pu^2)_a)$ is also varied to keep bulk equivalence ratio $\Phi({\oe})Rq.d^2/s)$ constant. (l) Injector spacing s is varied at constant $\Phi$=0.5, 1, 2 for injector diameter d=6mm. In the case of $\Phi$=1, $\eta_m$ has its maximum value at s=24mm. The reason is that increase of $\eta_m$. , by widening spacing at Rq=constant competes with decrease of $\eta_m$ by increasing Rq at s=constant. When spacing is narrow, the flow field of vicinity of injector becomes two-dimensional because adjacent jets interferes each other. By widening spacing, air is easily entrained by three-dimensional effect. This mechanism also appears in the case of $\Phi$=0.5, 2 for d=6mm, and $\eta_m$. reaches its maximum value at s=24mm for $\Phi$=0.5 and at s=42mm for $\Phi$=2. (2) In the case of injector diameter d varied at $\Phi$=1 for s=30mm, $\eta_m$. has its maximum value at d=3mm. The reason is that decrease of $\eta_m$ by increasing injector diameter competes with increase of $\eta_m$ by decreasing Rq at d=constant.(3) In the case of s varied at $\Phi$=0.5, 1,2 for d=3mm, the injector spacing at which mixing efficiency has its maximum value is s= 18mm for $\Phi$=0.5, s=24mm for $\Phi$=1, s=24mm for $\Phi$=2. Therefore it is found that d=3mm and s=24mm can be optimum configuration over a range of $\Phi$=0.5~2.(4) The effect of h on the optimum spacing is investigated. s is varied for d=6mm at step height h=4, 6, 8mm. The simulation results do not show significant change on the step height.

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DoD 메탈젯 시스템의 이론적 해석 및 실험적 분석 (Theoretical Analysis and Experimental Characterization of DoD Metal-Jet System)

  • 이택민;강태구;양정순;조정대;김광영;최병오;김동수
    • 대한기계학회논문집A
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    • 제31권1호
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    • pp.11-17
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    • 2007
  • In this paper, we present a design, analysis, fabrication and performance test of the novel DoD metal-jet system for application to the high-density and high-temperature-melting materials. The theoretical analysis of the metal-jet nozzle system is derived by using electro-mechanical analogy. Based on the theoretical analysis results, we design the metal-jet print head system and fabricate the metal-jet system, which can eject the droplet of lead-free metal solder in high-temperature. In the experimental test, we set up the test apparatus for visualization of the droplet ejection and measure the ejected droplet volume and velocity. As a result, the diameter, volume and the velocity of the ejected droplet are about 65 $\mu$m $\sim$ 70 $\mu$m, 145p1 $\sim$ 180 pl and 4m/s, which shows quite good agreement with the theoretical analysis results of the 75 $\mu$m-diameter and 220 pl-volume of droplet. In comparison with the experimental result, the errors of diameter and volume are 7% $\sim$ 13% and 18 $\sim$ 34%, respectively.

2중 유로형 전단 동축 분사기의 기체 분사율에 따른 유동 및 입도분포 (Cumulative Distributions and Flow Structure of Two-Passage Shear Coaxial Injector with Various Gas Injection Ratio)

  • 이인철;김도헌;구자예
    • 대한기계학회논문집B
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    • 제37권7호
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    • pp.675-682
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    • 2013
  • 전단 동축 분사기의 Inner-stage와 Outer-stage의 기체 분사 비율 변화에 따른 축방향 유동 분포 특성과 분무 분열 특성을 실험적으로 연구였다. 무차원 측정 거리를 Z/d=100까지 변화시킴에 따라 운동량 교환, 공기역학적 항력, 점성 혼합의 영향으로 완전 발달된 유동의 형태를 나타내었다. Inner-stage의 기체분사와 Outer-stage의 기체 분사의 영향은 Z/d=5 이내의 영역에서 간섭받지 않고 분무 초기에 Inner-stage에서 분사된 기체 전단력에 의해 분열됨을 파악할 수 있었으며, Z/d=10 이상의 영역에서 완전 발달된 유동으로 변화하며, 유동의 혼합이 진행됨을 관찰 할 수 있었다. Inner-stage의 운동량 플럭스 비 0.84 이내에서 Outer-stage의 운동량 플럭스 비가 증가함에 따라 SMD가 감소하는 경향을 나타내었으며, Inner-stage의 운동량 플럭스 비가 1.38 이상의 조건에서 SMD의 분포가 유사하게 나타나는 경향을 관찰할 수 있었다.

용융 메탈 잉크젯 시스템 (Molten Metal Inkjet System)

  • 이택민;강태구;양정순;조정대;김광영;김동수
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2006년도 춘계학술대회 논문집
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    • pp.585-586
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    • 2006
  • In this paper, we present a design, analysis, fabrication and performance test of the novel DoD metal-jet system for application to the high-density and high-temperature-melting materials. Based on the theoretical analysis, we design the metal-jet print head system and fabricate the metal-jet system, which can eject the droplet of lead-free metal solder in the high-temperature. In the experimental test, we set up the test apparatus for visualization of the droplet ejection and measure the Ejected droplet volume and velocity. As a result, the diameter, volume and the velocity of the ejected droplet are about $65-70{\mu}m$, 145-180 pl and 4m/sec. We also fabricate vertical and inclined 3D micro column structures using the present molten metal inkjet system. The measured geometries of the micro column structures are about height of $2,100{\mu}m$, diameter of $200{\mu}m$ and aspect ratio of 10.5 for vertical micro column and $1,400{\mu}m$ of height and $150{\mu}m$ of diameter for $65^{\circ}$-inclined micro column, respectively.

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다공성재를 통과하는 압축성 유체의 압력강하에 관한 실험적 연구 (Experimental Study of Pressure Drop in Compressible Fluid through Porous Media)

  • 서민교;김도헌;서찬우;이승윤;장석필;구자예
    • 대한기계학회논문집B
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    • 제37권8호
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    • pp.759-765
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    • 2013
  • 동축형 전단 분사기의 액적분포 균일도 및 혼합성능을 개선하기 위해 고안한 액체로켓 엔진용 동축형 다공성 분사기의 개발에 앞서 다공성재를 분사기에 적용하기 위해 다공성재를 통과하는 압축성 유체의 압력강하 특성을 파악하였다. Non-Darcy 유동의 압력강하는 점성력과 관성력으로 인한 손실을 포함하는 Forchheimer 방정식을 이용하여 도출할 수 있으며, 이 때 다공성재의 형상인자인 투과율과 관성력의 영향을 나타내는 Ergun 상수를 이용하여 다공성재를 통과하는 압축성 유체의 압력강하를 예측할 수 있다. 본 연구에서는 다공성재의 압력강하 특성을 나타내는 투과율와 Ergun 상수를 작동유체의 압력강하에 대한 함수로 나타내었으며, 최종적으로 이를 일반화하여 pore의 크기에 따라 압력강하를 예측할 수 있는 관계식을 도출하였다.