• 제목/요약/키워드: Distributed manufacturing

검색결과 401건 처리시간 0.028초

PLC기반 차체조립라인의 안전감시를 위한 진단프로그램 생성에 관한 연구 (Auto-Generation of Diagnosis Program of PLC-based Automobile Body Assembly Line for Safety Monitoring)

  • 박창목
    • 대한안전경영과학회지
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    • 제12권2호
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    • pp.65-73
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    • 2010
  • In an automated industry PLC plays a central role to control the manufacturing system. Therefore, fault free operation of PLC controlled manufacturing system is essential in order to maximize a firm's productivity. On the contrary, distributed nature of manufacturing system and growing complexity of the PLC programs presented a challenging task of designing a rapid fault finding system for an uninterrupted process operation. Hence, designing an intelligent monitoring, and diagnosis system is needed for smooth functioning of the operation process. In this paper, we propose a method to continuously acquire a stream of PLC signal data from the normal operational PLC-based manufacturing system and to generate diagnosis model from the observed PLC signal data. Consequently, the generated diagnosis model is used for distinguish the possible abnormalities of manufacturing system. To verify the proposed method, we provided a suitable case study of an assembly line.

블록체인 기반 제조 공급망 추적 시스템 구현 (A Implementation of Blockchain based Manufacturing Supply Chain Tracking System)

  • 이재호;남호기
    • 대한안전경영과학회지
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    • 제19권4호
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    • pp.183-188
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    • 2017
  • Block Chain is a technology that records and shares distributed ledgers without a central authority, providing a decentralized platform for transparent transactions in the business and enhancing transparency and traceability in all transactions to ensure trust in the transaction. Despite initial doubts about this technology, it is committed to adopting, adapting and improving the technology in a wide range of industries, including finance, government, security, logistics, food, medical, legal, and real estate. This study examines this technology, its applicability and potential benefits to the manufacturing supply chain. A tracking system of manufacturing supply chain to visualize transparency and traceability is implemented, and the conditions for adopting the technology in the manufacturing supply chain and the issues to be addressed are discussed.

자동차 가상플랜트 분산시뮬레이션을 위한 미들웨어 활용에 관한 연구 (A Study on the Distributed Simulation of the Virtual Automotive Plant for a Virtual Manufacturing)

  • 손창영;노상도;홍성원
    • 한국시뮬레이션학회:학술대회논문집
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    • 한국시뮬레이션학회 2001년도 춘계 학술대회 논문집
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    • pp.96-100
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    • 2001
  • 본 연구는 자동차 회사를 대상으로 주요 생산공정중 하나인 차체 공장을 대상으로 한 가상플랜트를 설계하고, 이를 구축, 운영함으로써 생산준비의 각 부문에서 사전 검증을 통한 오류 방지, 의사격정의 최적화, 각종 데이터의 관리 및 실제 생산 설비와의 연계를 위한 자동차 Virtual Plant의 모니터링 및 운영 기술에 필요한 기능을 보유한 middle ware s/w 인SysLink Integrator를 활용해 Virtual Plant를 분산 환경에서 구현해 봄으로, 향후 자동차의 가상플랜트 구축에 따른 다양한 응용프로그램과의 통합을 위한, 유용한 하나의 middle wave로 그 활용성을 검토하였다.

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디스크 브레이크의 구조 및 열 해석 (Structural and Thermal Analysis of Disk Brake)

  • 조재웅;한문식
    • 한국생산제조학회지
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    • 제19권2호
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    • pp.211-215
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    • 2010
  • Continuous contraction and expansion of disk brake can be due to friction and temperature difference at repeated sudden braking. As serious vibration at disk is produced, the braking force will be changed ununiformly and braking system can not be stabilized. Temperature and heat flux at disk brake are investigated by structural and thermal analysis in this study. The maximum equivalent stress and displacement are shown respectively at the ventilated hole and the lower part of disk plate. At thermal analysis of initial state, temperature on disk plate is distributed from $95.9^{\circ}C$ to $100^{\circ}C$. The maximum heat flux of $0.0168W/mm^2$ is shown at the inner friction part between disk plate and pad. At thermal analysis of transient state, temperature on disk plate is distributed from $95^{\circ}C$ to $96.5^{\circ}C$ after 100 second. The maximum heat flux of $0.0024W/mm^2$ is also shown at the inner friction part between disk plate and pad. By comparing with initial state, the temperature on disk plate is more uniformly distributed and heat flux is more decreased by 7 times at transient state.

고수준 필드버스 기반의 클러스터 툴 모듈 통신 (Cluster Tool Module Communication Based on a High-level Fieldbus)

  • 이진환;이태억;박정현
    • 한국경영과학회:학술대회논문집
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    • 대한산업공학회/한국경영과학회 2002년도 춘계공동학술대회
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    • pp.285-292
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    • 2002
  • A cluster tool for semiconductor manufacturing is an integrated device that consists of several single wafer processing modules and a wafer transport module based on a robot. The distributed module controllers are integrated by an inter-module communication network and coordinated by a centralized controller, called a cluster tool controller (CTC). Since the CTC monitors and coordinates the distributed complex module controllers for advanced process control, complex commuication messaging and services between the CTC and the module controllers are required. A SEMI standard, CTMC(Cluster Tool Module Communication), specifies application-level communication service requirements for inter-module communication. We propose the use of high-level fieldbuses, for instance. PROFIBUS-FMS, for implementing CTMC since the high-level fieldbuses are well suited for complex real-time distributed manufacturing control applications. We present a way of implementing CTMC using PROFIBUS-FMS as the communication enabler. We first propose improvements of a key object of CTMC for material transfer and the part transfer protocol to meet the functional requirements of modem advanced cluster tools. We also discuss mapping objects and services of CTMC to PROFIBUS-FMS communication objects and services. Finally, we explain how to implement the mappings.

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자원제약하의 다단계 다품목 공급사슬망 생산계획을 위한 휴리스틱 알고리즘 (A Hybrid Heuristic Approach for Supply Chain Planningwith n Multi-Level Multi-Item Capacitated Lot Sizing Model)

  • 신현준
    • 한국산학기술학회논문지
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    • 제7권1호
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    • pp.89-95
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    • 2006
  • 공급사슬망에서 분산되어있는 제조시스템에 대한 생산 계획수립은 공급사슬관리의 주요 연구분야 중의 하나이다. 본 논문은 공급사슬망에서 자원제약을 갖는 다단계 다품목 로트사이즈 결정 문제(Multi-Level, multi-item Capacitated Lot Sizing Problem: MLCLSP)를 위한 알고리즘을 제시한다. MLCLSP는 MIP(mixed integer program) 문제에 해당한다. 제안된 알고리즘은 휴리스틱과 최적화 패키지인 LINGO를 이용해 서로 반복적인 방식으로 해를 풀어나가는 혼성적인 성격을 갖는다. 휴리스틱을 이용하여 정수형 변수를 결정한 후, 얻게 되는 LP(linear program) 문제를 LINGO를 이용하여 해를 개선해 나가는 방식을 기본으로 한다. 본 논문에서는 탐색 휴리스틱 기법으로 임의 재시작 타부탐색 알고리즘을 제시한다. 다양한 시나리오의 실험을 통해 제안된 알고리즘들의 성능을 평가한다.

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A Study on the Web-based Distributed Design Application in the Preliminary Ship Design

  • Park, Chang-Kyu
    • Journal of information and communication convergence engineering
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    • 제8권5호
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    • pp.473-478
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    • 2010
  • Today's engineering design is carried out in a distributed fashion geographically or physically. This places new requirements on the computational environments such as efficient integration and collaboration. With the advances of the Internet and Network environment recently, many researches have been proposed and at the same time, Web-based distributed design gives to a new paradigm in design and manufacturing fields. That is, Web-based technologies lead to reduce the product development times and to ensure a competitive product in order to exchange and interact of real-time design information that integrates the distributed design environment between departments as well as companies via Internet and Web. So, an efficient data communication for design information sharing is the foundation for collaborative systems in the distributed environment. Design data communication techniques such as CORBA, DCOM and RMI have been considered in the existing research but they have some problems that are limitations of interoperability and firewall problems in the Web. Therefore, this paper presents a Web-based distributed design application where distributed design information resources are integrated and exchanged using Web Services for supporting XML and HTTP without the interoperability and firewall problems through the 330K VLCC case.

우수 의약품 제조 기준 위반 패턴 인식을 위한 연관규칙과 텍스트 마이닝 기반 t-SNE분석 (Violation Pattern Analysis for Good Manufacturing Practice for Medicine using t-SNE Based on Association Rule and Text Mining)

  • 이준오;손소영
    • 품질경영학회지
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    • 제50권4호
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    • pp.717-734
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    • 2022
  • Purpose: The purpose of this study is to effectively detect violations that occur simultaneously against Good Manufacturing Practice, which were concealed by drug manufacturers. Methods: In this study, we present an analysis framework for analyzing regulatory violation patterns using Association Rule Mining (ARM), Text Mining, and t-distributed Stochastic Neighbor Embedding (t-SNE) to increase the effectiveness of on-site inspection. Results: A number of simultaneous violation patterns was discovered by applying Association Rule Mining to FDA's inspection data collected from October 2008 to February 2022. Among them there were 'concurrent violation patterns' derived from similar regulatory ranges of two or more regulations. These patterns do not help to predict violations that simultaneously appear but belong to different regulations. Those unnecessary patterns were excluded by applying t-SNE based on text-mining. Conclusion: Our proposed approach enables the recognition of simultaneous violation patterns during the on-site inspection. It is expected to decrease the detection time by increasing the likelihood of finding intentionally concealed violations.

제조 클라우드 CPS를 위한 oneM2M 기반의 플랫폼 참조 모델 (A Novel Reference Model for Cloud Manufacturing CPS Platform Based on oneM2M Standard)

  • 윤성진;김한진;신현엽;진회승;김원태
    • 정보처리학회논문지:컴퓨터 및 통신 시스템
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    • 제8권2호
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    • pp.41-56
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    • 2019
  • 제조 클라우드는 여러 공장이 연결되어 단일 공장처럼 구성되어 사용자의 요구사항에 유연하게 대처할 수 있는 새로운 제조 패러다임이다. 이러한 기능을 제공하는 제조 클라우드 시스템은 클라우드 컴퓨팅, 사물인터넷, 인공지능과 같은 컴퓨팅 기술을 활용하여 분산되어 있는 제조 시설 간의 협업을 통한 유연 생산에서 안정성, 고신뢰성, 연동성 등을 제공하는 일종의 대규모 CPS이다. 제조 클라우드 CPS는 많은 수와 다양한 종류의 이기종 서브시스템들로 구성되어 있는데 이 때문에 서브시스템 간 연동, 데이터 교환, 시스템 통합 등에 문제가 발생할 수 있어 대규모의 제조 클라우드 CPS을 구성하는데 어려움을 겪고 있다. 본 논문에서는 이러한 어려움을 극복하기 위하여 제조 클라우드를 체계적으로 분석하고 분석 결과를 바탕으로 제조 클라우드 CPS를 효과적으로 지원할 수 있는 플랫폼 참조 모델을 제안한다. CPS 분석 방법론인 CPS 프레임워크를 활용하여 제조 클라우드 CPS의 기능적, 인간적, 신뢰성, 시간적, 데이터 및 구성의 측면에서 사용자 요구사항을 도출하고 이들을 분석하여 확장성, 구성성, 상호 작용성, 신뢰성, 시간성, 상호 운용성, 지능성의 영역에서 시스템 요구사항을 정의한다. 정의된 제조 클라우드 CPS 시스템 요구사항을 바탕으로 플랫폼을 구성하기 위하여 IoT 플랫폼 표준인 oneM2M의 요구사항에 매핑하고 oneM2M 구현물인 Mobius를 통하여 요구사항 지원성 검증 실험을 수행하였다. 수행 결과를 분석하여 현재 사물인터넷 플랫폼의 제조 클라우드 CPS 지원성을 확인하고 이를 확장하여 대규모 제조 클라우드 생산을 지원하는 플랫폼 참조 모델을 제안한다.

Application of Multi-Frontal Method in Collaborative Engineering Environment

  • Cho, Seong-Wook;Choi, Young;Lee, Gyu-Bong;Kwon, Ki-Eak
    • International Journal of CAD/CAM
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    • 제3권1_2호
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    • pp.51-60
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    • 2003
  • The growth of the World Wide Web and the advances in high-speed network access have greatly changed existing CAD/CAE environment. The WWW has enabled us to share various distributed product data and to collaborate in the design process. An international standard for the product model data, STEP, and a standard for the distributed object technology, CORBA, are very important technological components for the interoperability in the advanced design and manufacturing environment. These two technologies provide background for the sharing of product data and the integration of applications on the network. This paper describes a distributed CAD/CAE environment that is integrated on the network by CORBA and product model data standard STEP. Several prototype application modules were implemented to verify the proposed concept and the test result is discussed. Finite element analysis server are further distributed into several frontal servers for the implementation of distributed parallel solution of finite element system equations. Distributed computation of analysis server is also implemented by using CORBA for the generalization of the proposed method.