• Title/Summary/Keyword: Dissimilar material

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An Analysis of Eigenvalues and Eigenvectors for V-notched Cracks in Pseudo-isotropic Dissimilar Materials (유사등방성 이종재료 내의 V-노치 균열에 대한 고유치와 고유벡터 해석)

  • Kim, Jin-Gwang;Jo, Sang-Bong
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.11
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    • pp.129-139
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    • 2000
  • The problem of eigenvalue and eigenvector is obtained from a V-notched crack in pseudo-isotropic dissimilar materials by the traction free boundary and the perfect bonded interface conditions. The complex stress function is assumed as the two-term William's type. The eigenvalue is solved by a commercial numerical program, MATHEMATICA to discuss stress singularities for V-notched cracks in pseudo-isotropic dissimilar materials. The RWCIM(Reciprocal Work Contour Integral Method) is applied to the determination to eigenvector coefficients associated with eigenvalues. The RWCIM algorithm is also coded by the MATHEMATICA.

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HIP DIFFUSION BONDING OF INTRICATE SHAPE COMPONENTS MADE OF LIGHT ALLOYS AND STEELS

  • Guelman, A.A.
    • Proceedings of the KWS Conference
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    • 2002.10a
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    • pp.769-775
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    • 2002
  • The results gained as part of the study on weldability of compositions from steels, aluminium, titanium alloys in various combinations including similar and dissimilar metal bonding variants with reference to solution of specific practical problems are presented in this work. It has been shown that in the case of HIP/DB carried out with direct interaction of bonding surfaces of the most dissimilar material combinations under study, formation of high-quality joints is not assured due to various reasons. That is why development of special bonding techniques was required. The bonding techniques developed and used for HIP/DB of dissimilar steels, "Steel-bronze", "Titanium-niobium"; "Titanium-steel" and other compositions under study ensured vacuum-tight microvoid-free joints strength of a which was equal to the milder parent metal, including those obtained at reduced welding pressures. Examples of new products manufactured by HIP/DB using the technologies developed are presented.

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A study on the improvement method of the stress field analysis in a domain composed of dissimilar materials (이종재료로 구성된 영역의 응력장 해석 개선방안 연구)

  • Song, Kee-Nam
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.21 no.11
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    • pp.1844-1851
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    • 1997
  • Displacement fields and interface stresses are obtained by modifying the potential energy functional with a penalty function which enforces the continuity of stresses at the interface of two-materials. Based on the displacement field and the interface stresses, a new methodology to generate a continuous stress field over the entire domain including the interface of the dissimilar materials has been proposed by combining the L$^{2}$ projection method of stress-smoothing and the Loubignac's iterative method of improving the displacement field. Stress analysis was carried out on two examples which are made of highly dissimilar materials. As a result of the analysis, it is found that the proposed method provides improved continuity of the stress field over the entire domain as well as predicting accurate nodal stresses at the interface. In contrast, the conventional displacement-based finite element method provides significant stress discontinuties at the interfaces. In addition, it was found that the total strain energy evaluated from the improved continuous stress field converge to the exact value as increasing the number of iterations in the proposed method.

Friction Welding of Dissimilar Press Punch Materials and Its Evaluation by AE (신소재 금형펀치의 이종재 마찰용접 개발과 AE품질평가를 위한 연구)

  • 오세규;박일동;이원석
    • Journal of Welding and Joining
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    • v.15 no.2
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    • pp.43-53
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    • 1997
  • The complete joining method for dissimilar press punch materials and its real-time evaluation method is not available at present. Brazing method has been used for joining them, but it is known that the welded joint by the brazing has the lower bonding efficiency and reliability than the diffusion welding. The friction welding with a diffusion mechanism in bonding was applied in this study. This work was carried out to determine the proper friction welding conditions and to analyze mechanical properties of friction welded joints of sintered carbide tool materials (SKNM50 for the blade part of press punch) to alloy steel (SCM440 for the shank part of press punch) using aluminum (A6061 for the interlayer material) as an insert material between the sintered carbide tool materials and the alloy steel. In addition, acoustic emission test was carried out during friction welding to evaluate the weld quality.

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Thermal Stress Intensity Factors for Partially Insulated Interface Crack under Uniform Heat Flow (부분 열유동이 있는 접합 경계면균열의 열응력세기계수 결정)

  • 이강용;박상준
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.7
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    • pp.1705-1712
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    • 1994
  • Hilbert problems are derived to evaluate thermal stress intensity factors for a partially insulated crack subjected to vertically uniform heat flow in infinite bonded dissimilar materials. In case of fully insulated crack surface, the present solutions of thermal stress intensity factors are reduced into the same as the previous results. For the homogeneous material, mode II thermal stress intensity factor only exists. However, in the bonded dissimilar materials, both mode I and II thermal stress intensity factors are obtained. Specially, in this case, mode II thermal stress intensity factor is dominent. Also, thermal stress intensity factors are strongly influenced by the material properties. Thermal stress intensity factors decrease when the degree of insulation decreases.

A Study on the Resistance Spot Welding of Aluminum Alloy (I) (알루미늄 합금의 저항점 용접에 관한 연구 ( I ))

  • 김상필;홍태민;장희석
    • Journal of Welding and Joining
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    • v.12 no.4
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    • pp.127-140
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    • 1994
  • Resistance spot welding has been widely used in the sheet metal joining processes because of its high productivity and convenience. In the resistance spot welding processes the size of molten nugget is a criterion to assess weld quality. Many research have founded on measuring weld nugget size at the same time monitoring welding process parameters such as dynamic resistance and electrode movement. With increasing demand of energy saving, many efforts were made to employ aluminum alloys that are lighter than steel and have relatively equivalent strength to steel in the automobile industry. In this paper, spot weldability of aluminum alloys for various welding conditions were examined by series of experiments. One of the 6000 series (Mg-Si) aluminum alloy, 6383-T4 was chosen, which is currently considered as a substitute for the galvanized steel. Dynamic resistance, electrode movement and corresponding nugget size were observed and compared to the case of steel. Finally, resistance spot welding of dissimilar material (galvanized steel-aluminum alloy) was attempted.

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Joint characteristics of dissimilar formed Al alloys with fixed location of welded specimen by friction stir welding (접합시편의 고정위치에 따른 이종 알루미늄 합금의 마찰교반접합부특성)

  • 이원배;김종웅;연윤모;정승부
    • Proceedings of the KWS Conference
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    • 2003.05a
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    • pp.176-178
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    • 2003
  • The weld zone of dissimilar formed Al alloy exhibited the complex structure of the two materials and mainly composed of the retreating side material. The mechanical properties were also depended on the dominant microstructure of the weld zone with welding conditions. The different mechanical properties of weld zone with welding conditions were related to the behavior of the precipitates of wrought Al alloy and Si particles of cast Al alloy. The higher mechanical properties of weld were acquired when relatively harder material, wrought Al alloy, was fixed at the retreating side.

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Design of BPF with dissimilar LTCC materials (이종적층 LTCC 대역통과 여파기 설계)

  • 김광용;이상노;육종관;박한규;김준철;박종철
    • Proceedings of the International Microelectronics And Packaging Society Conference
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    • 2002.11a
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    • pp.143-146
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    • 2002
  • A multilayer two-stage bandpass filter using dissimilar low-temperature cofired-ceramic (LTCC) materials is proposed in this paper. The proposed bandpass filter is composed of ceramic substrates with different dielectric constant instead of single ceramic material from top to bottom layer. Inductive elements are designed in a low permittivity ceramic layer to reduce parasitic effects and loss, while capacitive elements are designed in a high pertimitivity ceramic layer for size reduction. The center frequency of the proposed filter is 1.842 GHz, and the performance of the filter is analyzed and compared with the conventional LTCC filter with single material in terms of integration density, size reduction, and performance improvement.

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Effect of Tool Plunge Depth on Weldability of Dissimilar Al5083-O/DP590 Friction Spot Joint (이종재 Al5083-O/DP590 마찰교반점용접시 툴의 삽입깊이(Plunge Depth)가 용접성에 미치는 영향)

  • Jeong, Su-Ok;Bang, Han-Sur;Bang, Hee-Seon
    • Journal of Welding and Joining
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    • v.34 no.3
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    • pp.17-22
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    • 2016
  • In terms of mechanical and metallurgical characteristics, the effect of tool plunge depths(0.2, 0.5, 0.7, 1.0, 1.5mm) on weldability in dissimilar Al5083-O/DP590 friction spot joint has been clarified. From the results, it is found that the stirred nugget was stably formed at a plunge depth of more than 0.7mm, which is caused by improved stirring action against each other material. With increasing a plunge depth, the thickness of intermetallic compound(IMC) layer in Al5083-O/DP590 joint has a tendency to increase. The tensile shear strength reaches to the maximum failure load of 6.5kN at a plunge depth of 0.7mm due to relatively small decrease in the thickness of Al5083-O sheet and relatively minute thickness of IMC layer, compared with those of other plunge depth conditions.