• 제목/요약/키워드: Disk Failure

검색결과 121건 처리시간 0.033초

한국형 전술차량 제동 시 차체 떨림 개선에 관한 연구 (A Study on the Improvement of Brake Judder in Korean Light Tactical Vehicles)

  • 김성곤;김선진;신철호;윤성호
    • 한국산학기술학회논문지
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    • 제21권6호
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    • pp.432-439
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    • 2020
  • 제동력 향상을 위해 인 보드 브레이크 시스템이 적용된 한국형 전술차량 일부 운용 부대에서 제동 시 차체 떨림 현상인 브레이크 저더가 확인되었다. 차량 제동 시 발생되는 심한 진동은 주행 안정성을 저하시키며 나아가 사고로 이어질 수 있다. 이를 방지하기 위해 본 연구에서는 브레이크 저더가 확인된 차량을 대상으로 고장 분석을 통해 근본원인을 분석하고, 나아가 진동 전달 메커니즘 분석을 통해 진동의 주요 전달 경로를 파악함으로써 개선 가능 인자를 도출하였다. 분석 결과 전술차량에서 확인된 제동 시 차체 떨림은 냉간 저더 현상으로 브레이크 디스크의 과도한 흔들림 조건에서 녹 및 이물유입에 따라 디스크 두께 변동이 증가하여 발생됨을 확인하였다. 또한 이러한 진동은 전달계에 대한 구조 개선을 통해 저감할 수 있음을 확인하였다. 이에 본 연구에서는 각각의 인자들에 대해 개선 방안을 제시하고, 비교시험을 통해 검증함으로써 그 효과성을 확인하였다. 끝으로 본 연구를 통해 도출된 개선안은 차기 군용차량 개발 시 활용할 수 있을 것으로 기대된다.

도재 수리시스템에 따른 도재와 복합레진의 전단결합강도 (SHEAR BOND STRENGTHS OF COMPOSITE RESIN TO PORCELAINS AMONG PORCELAIN REPAIR SYSTEMS)

  • 김경규;신상완;이정렬;김영수
    • 대한치과보철학회지
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    • 제45권4호
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    • pp.419-430
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    • 2007
  • Purpose: This in vitro study evaluated shear bond strengths of surface treatment porcelains with four porcelain repair systems simulating intraoral bonding of composite resin to feldspathic porcelain or pressable porcelain. Material and methods: Eighty Porcelain disks were prepared. Group A: forty disk specimens were fabricated with Feldspathic Porcelain($Omega^{(R)}900$, Vident, Menlo Park, CA, USA). Group B: forty disk specimens were fabricated with Pressable Porcelain(IPS Empress 2 ingot, Ivoclar-Vivadent, Schaan, Liechtenstein, Germany). Each groups was divided into 4 subgroups and composite resin cylinders were bonded to specimen with one of the following four systems: Clearfil Porcelain Bond(L. Morita, Tustin, CA, USA), Ulradent Porcelain Etch. (Ultradent, Salt Lake City UT, USA), Porcelain Liner-M(Sun Medical Co., Kyoto, Japan), Cimara Kit(Voco, Germany). After surface conditioning with one of the four porcelain repair systems substrate surfaces of the specimen were examined microscopically(SEM). Shear bond strengths of specimens for each subgroup were determined with a universal testing machine (5mm/min crosshead speed) after storing them in distilled water at $37{\pm}1^{\circ}C$ for 24 hours. Stress at failure was measured in $MP_a$, and mode of failure was recorded. Differences among four repair systems were analyzed with two way ANOVA and Duncan test at the 95% significance level. Results: In the scanning electron photomicrograph of the treated porcelain surface, hydrofluoric acid etched group appeared the highest roughness. The shear bond strength of the phosphoric acid etched group was not significantly(p>0.05) different between feldspathic porcelain and pressable porcelain. But in no treatment and roughened with a bur group, the shear bond strength of the feldspathic porcelain was significantly higher than that of the pressable porcelain. In hydrofluoric acid etched group, the shear bond strength of the pressable porcelain was significantly higher(p<0.05). Conclusion: 1. Treatment groups showed significantly greater shear bond strengths than no treatment group(p<0.05). 2. Group with more roughened porcelain surface did not always show higher shear bond strengths. 3. In phosphoric acid etched group, there was no significant difference in shear bond strength between feldspathic porcelain and pressable porcelain(p>0.05). However in the other groups, there were significant differences in shear bond strengths between feldspathic porcelain and pressable porcelain(p<0.05).

군용차량 클러치 내구수명 향상에 대한 연구 (Design Technique for Durability Improvement of Military Vehicle Clutch System)

  • 신철호;강태우;김성곤;김선진
    • 한국산학기술학회논문지
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    • 제20권10호
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    • pp.117-124
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    • 2019
  • 국군이 운용중인 대부분의 군 전용차량은 개발이 완료된지 15년이 넘었으며, 개발 당시의 기술력과 정비성을 고려하여 수동변속기를 채택하고 있다. 수동변속기는 엔진과 변속기 사이에 동력을 조절/차단하는 클러치를 포함한다. 본 연구의 대상이 되는 2.5톤 군용차량은 수동변속기와 클러치 시스템을 적용하고, 클러치 커버와 릴리스 베어링 간극을 수동으로 조절해야 했다. 이러한 특성으로 인하여 클러치 디스크 조기마모, 클러치 커버 파손 등의 품질문제가 발생하였다. 본 연구는 발생된 품질문제를 해결하기 위하여, 클러치 커버와 릴리스 베어링의 간극을 자동으로 설정하도록 하고 클러치 디스크 자체의 성능도 향상시키는 과정을 거쳤다. 개선된 시스템을 평가하기 위해서, 단시간에 기어변속을 하는 가속내구시험을 수행하였으며 추가적으로 군인이 직접 운전을 하여 차량에 적용하였을 때 이상이 없음을 증명하였다. 본 연구활동을 통해, 클러치 간극을 조정할 필요가 없도록 하여 차량 정비 인력의 정비시간을 단축하였다. 또한, 클러치 간극을 조정해 주지 못함으로써 발생되는 품질문제를 해소하여, 근본적인 개선책을 제시하였다고 볼 수 있다.

가토에서 하악골 신장술이 악관절에 미치는 영향 (THE CHANGE OF THE TEMPOROMANDIBULAR JOINT AFTER EXPERIMENTAL DISTRACTION OF MANDIBULAR RAMUS IN RABBIT)

  • 임승규;김철환;김경욱
    • Journal of the Korean Association of Oral and Maxillofacial Surgeons
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    • 제34권5호
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    • pp.543-549
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    • 2008
  • Distraction osteogenesis is a commonly used technique for mandibular lengthening, but changes in the temporomandibular joint(TMJ) have not been well documented. The TMJ is one of the most complex joint in the body and is composed of a fibrous surface layer, a proliferative zone, hypertrophic cartilage, and bone. The shape and role of the TMJ change and modify during a person's life-time. Possible complications that can arise after mandibular distraction include failure of the formation, failure of callus, infection, disturbance of TMJ and of occlusion. However, there are only a few reports on changes in the TMJ as a result of distraction osteogenesis. Hence, the goal of this study was to evaluate the change of the TMJ after experimental distraction of mandibular ramus in rabbit. We studied histological changes of mandibular condyle, articular disk and retrodiscal tissue, and also examined the collagen I gene expression and MMP-1 gene expression. The results were as follows. 1. In the histological staining, experimental condylar surface showed more thick fibrous articular layer and proliferative layer, compared with the control condyle and experimental articular disc showed thick and dense collagen fibers compared with the control disc. 2. In the collagen I and MMP-1 gene RT-PCR analysis, experimental discs showed increased collagen I expression compared with the control disc, while MMP-1 gene expression was decreased compared with the control disc. The retrodiscal tissue was almost equal expressions of the collagen I and MMP-1 genes compared with the control retrodiscal tissue. These findings suggest that histological and biomolecular changes occur in condyles and discs after unilateral mandibular distraction osteogenesis.

인장하중을 받는 복합재료 도브테일 요소의 점진적인 파손해석 (Numerical Investigation of the Progressive Failure Behavior of the Composite Dovetail Specimens under a Tensile Load)

  • 박신무;노홍균;임재혁;최윤혁
    • Composites Research
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    • 제34권6호
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    • pp.337-344
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    • 2021
  • 본 연구에서는 복합재료 팬 블레이드 도브테일 요소의 인장하중에 따른 점진적 파손거동을 유한요소 시뮬레이션을 통한 수치적 연구를 수행하고, 인장시험을 통하여 정확도를 검증한다. 도브테일 요소는 터보 팬 엔진의 팬 블레이드를 디스크와 결합시키는 조인트의 하나로, 통상 티타늄 등의 금속 재료로 제작되나 경량화 등의 이유로 복합재료의 적용이 연구되고 있다. 하지만 복합재료를 이용한 팬 블레이드 제조과정에서 드롭오프 플라이(Drop-off ply), 수지 포켓(resin pocket) 등의 제조 결함이 필연적으로 발생한다. 이러한 제조 결함이 복합재료 팬 블레이드 도브테일 요소에 미치는 영향을 확인하기 위해 유한요소모델을 이용한 수치해석을 수행하여 예측 결과와 인장시험 결과를 비교 분석한다. 이때 층간분리(delamination) 거동을 모사 가능한 응집영역 모델을 적용하였다. 결론적으로, 열 잔류응력 및 두께방향 압축하중에 의한 계면 물성 강화 효과를 고려하여 유한요소 해석결과와 시험결과 간의 높은 상사성을 얻을 수 있었다.

Tribological Behavior of Boundary Lubricated Sliding Surfaces Using Three Different Spacing of Surface Profiles

  • Oh, Se-Doo;Lee, Young-Ze
    • Journal of Mechanical Science and Technology
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    • 제16권11호
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    • pp.1428-1434
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    • 2002
  • The ball-on-disk type sliding tests with boundary lubricated steels were carried out to verify the effect of initial spacing in surface profiles on wear and scuffing. Three kinds of surface spacing, which are closely related with initial surface micro-cracks on sliding surfaces, were produced on AISI 1045 steel surfaces using different grinding and polishing processes. Frictional forces and time to scuffing were measured, and the shape and amount of wear particles were analyzed to compare the with original surface profiles. From the tests, it was confirmed that the size of wear particles are related closely to the original spacing of the surface profile. The time to failure and amount of wear were sensitive to the surface spacing. The wider surface spacing shows much longer sliding life and smaller amount of wear than the others. Time to scuffing was increased with increasing surface pro(lie spacing. The size of wear particles increased while the wear and wear rate K were decreased with an increase in surface spacing. After the sliding tests, surface cracks of inner parts of the wear track formed due to scuffing were observed and compared among the specimens having the different surface spacing.

윤활유 중지 마멸입자의 프랙탈 형상특징 추출 방법 (Extraction of Fractal Shape Characteristics of Wear Particles in Lubricant)

  • 박흥식;우규성;조연상;김동호;예규현
    • Tribology and Lubricants
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    • 제22권5호
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    • pp.276-281
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    • 2006
  • The fractal dimension is quantitatively to define the irregular characteristic of the shape in natural. It can be useful in describing morphological characteristics of various wear particles. This paper was undertaken to diagnose failure condition for sliding members in lubrication by fractal dimension. It will be possible to diagnose wear mechanism, friction and damage state of machines through analysis of shape characteristics for wear particle on driving condition by fractal parameters. In this study, the calculating and analyzing methods of fractal dimensions were constructed for the condition monitoring and wear particle analysis in lubricant condition. So, we carried out the Friction and wear test with the ball on disk type tester, and the fractal parameters of wear particle in lubricated conditions were calculated. Fractal parameters were defined as texture fractal dimension ($D_{t}$), structure fractal dimension ($D_{s}$) and total fractal dimension (D).

플라즈마 용사 열차폐 코팅의 열화에 따른 접착강도 평가 (Evaluation of Bond Strength of Isothermally Aged Plasma Sprayed Thermal Barrier Coating)

  • 김대진;이동훈;구재민;송성진;석창성;김문영
    • 대한기계학회논문집A
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    • 제32권7호
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    • pp.569-575
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    • 2008
  • In this study, disk type of thermal barrier coating system for gas turbine blade was isothermally aged in the furnace changing exposure time and temperature. For each aging condition, bond tests for three samples were conducted for evaluating degradation of adhesive or cohesive strength of thermal barrier coating system. For as-sprayed condition, the location of fracture in the bond test was in the middle of epoxy which have bond strength of 57 MPa. As specimens are degraded by thermal aging, bond strength gradually decreased and the location of failure was also changed from within top coat at the earlier stage of thermal aging to the interface between top coat and TGO at the later stage due to the delamination in the coating.

HDD 스핀들 모터의 초기 구동 제어에 관한 연구 (A Study on the Start-up Control for HDD Spindle Motors)

  • 정준
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2008년도 춘계학술대회논문집
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    • pp.869-873
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    • 2008
  • Optimization method for the open loop commutation time intervals in HDD spindle start-up control is presented in this paper. A hard disk drive(HDD) uses a sensorless brushless DC motor(BLDC) for the platter rotation. Because there is no direct sensor for the rotor position, open loop commutations after sensing the rotor position at a standstill using inductive sensing method are performed to speed up the rotor up to a certain speed where the zero crossings of the back electromotive force(EMF) are measurable. Therefore successful open loop commutations are necessary for the stable start-up control of the spindle motors. Random neighborhood search(RNS) algorithm is introduced as a optimization technic in this paper. Rotor speed and its standard deviation are used as a cost function and commutation intervals obtained from the spindle motion equation are used as initial parameter values for the RNS. With the help of the proposed method optimized open loop commutation time intervals for the very low start-up current are acquired and tested. The experimental results shows that the proposed method can decrease the start-up failure rate of a HDD spindle motor.

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Effects of thickness variations on the thermal elastoplastic behavior of annular discs

  • Wang, Yun-Che;Alexandrov, Sergei;Jeng, Yeau-Ren
    • Structural Engineering and Mechanics
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    • 제47권6호
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    • pp.839-856
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    • 2013
  • Metallic annular discs with their outer boundary fully constrained are studied with newly derived semi-analytical solutions for the effects of thickness variations under thermal loading and unloading. The plane stress and axisymmetric assumptions were adopted, and the thickness of the disk depends on the radius hyperbolically with an exponent n. Furthermore, it is assumed that the stress state is two dimensional and temperature is uniform in the domain. The solutions include the elastic, elastic-plastic and plastic-collapse behavior, depending on the values of temperature. The von Mises type yield criterion is adopted in this work. The material properties, Young's modulus, yield stress and thermal expansion coefficient, are assumed temperature dependent, while the Poisson's ratio is assumed to be temperature independent. It is found that for any n values, if the normalized hole radius a greater than 0.6, the normalized temperature difference between the elastically reversible temperature and plastic collapse temperature is a monotonically decreasing function of inner radius. For small holes, the n values have strong effects on the normalized temperature difference. Furthermore, it is shown that thickness variations may have stronger effects on the strain distributions when temperature-dependent material properties are considered.