• 한국소음진동공학회논문집
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• 제19권11호
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• pp.1133-1143
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• 2009

좁은 슬롯을 포함한 디스크 브레이크 로터의 소음 방사특성을 전산해석과 이론적 계산을 합성한 방법으로 검토하였다. 첫 단계로 로터와 기본 치수가 동일하고 동일한 슬롯을 보유한 후판 환형 디스크의 소음방사 특성을 유한요소해석을 구한 모달 진동 데이터를 바탕으로 기존의 해법을 이용하여 계산하고 수치해석결과로 검증하였다. 다음으로 이 결과를 유한요소해석으로 구한 샘플 로터의 고유진동 특성에 적용, 고유진동으로 인한 소음방사를 계산한 다음 그 결과를 경계요소법을 이용하여 검증하였다. 마지막으로 이 결과를 바탕으로 로터에 고정된 조화가진 및 로터 주위를 회전하는 조화력에 의해 방사되는 소음 및 진동 특성을 검토하였다.

• 한국자동차공학회논문집
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• 제13권3호
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• pp.102-109
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• 2005

Wheel-slip control systems are able to control the braking force more accurately and can be adapted to different vehicles more easily than conventional ABS systems. But, in order to achieve the superior braking performance through the wheel-slip control, real-time information such as the tire braking force is required. For example, in the case of EHB (Electro-Hydraulic Brake) systems, the tire braking force cannot be measured directly, but can be approximated based on the characteristics of the brake disk-pad friction. The friction characteristics can change significantly depending on aging of the brake, moisture on the contact area, heat etc. In this paper, a wheel slip The proposed wheel slip control system is composed of two subsystems: braking force monitor and robust slip controller In the brake force monitor subsystem, the tire braking forces as well as the brake disk-pad friction coefficient are estimated considering the friction variation between the brake pad and disk. The robust wheel slip control subsystem is designed based on sliding mode control methods and follows the target wheel-slip using the estimated tire braking forces. The proposed sliding mode controller is robust to the uncertainties in estimating the braking force and brake disk-pad friction. The performance of the proposed wheel-slip control system is evaluated in various simulations.

• 한국소음진동공학회:학술대회논문집
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• 한국소음진동공학회 2005년도 춘계학술대회논문집
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• pp.861-864
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• 2005

Brake noise has been one of the most difficult concerns in the automotive industry. Although substantial research has been conducted to predict and eliminate brake noise, there is yet no method to completely suppress brake noise. Furthermore, little effort has been made to improve noise and vibration characteristics of the railway brake system. The amount of sound energy radiated from the railway brake system is much larger than that from the automobile, and it causes discomfort of passengers in the station. In this paper, noise and vibration caused by the braking force of the KTX vehicle have been measured and analysed. Results show that noise level increases abruptly right before a train comes to a complete stop. Furthermore, typical characteristics of the disk brake squeal have been observed.

• 한국소음진동공학회:학술대회논문집
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• 한국소음진동공학회 2005년도 춘계학술대회논문집
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• pp.236-240
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• 2005

This paper deals with friction-induced vibration of disc brake system under constact friction coefficient. A linear, finite element model to represent the floating caliper disc brake system is proposed. The complex eigenvalues are used to investigate the dynamic stability and in order to verify simulations which are based on the FEM model, The comparison of experimental and analytical results shows a good agreement and the analysis indicates that mode coupling due to friction force and geometric instability is responsible fur disc brake squeal. And the Front brake system reduced the squeal noise using design of experiment method(DOE). This helped to validate the FEM model and establish confidence in the simulation results. Also they may be useful during real disk brake model.

• Tribology and Lubricants
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• 제14권4호
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• pp.29-36
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• 1998

The thermal characteristics of a disk such as temperature distribution, thermal behaviors and thermal stress during a braking operation has been analyzed for a high-speed brake using the finite element method. The maximum stress for a pad loaded against a disk was occurred at the trailing and leading edges of the disk pad at the underlayer-backplate interface. The FEM results indicate that the thermal characteristics of the spot type pad shows good performance compared with those of the flat type pad. Thus, the spot type pad in brake system may be recommended for the high-speed train system.

• Tribology and Lubricants
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• 제18권6호
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• pp.384-388
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• 2002

The adequate design of a passenger car braking system, which is directly related to the safety of a car, is very important since the safety is an essential design parameter of a car to keep men and car from the damage. The thermal behaviors of the ventilated disk has been investigated based on the air cooling effects during repeat braking operations. In this study, the thermal behavior of ventilated disk brake system was investigated by numerical method. The 3-Dimensional unsteady model was simulated by using a general purpose software package “FLUENT” to obtain the temperature distributions of disk and pad. The model includes the more realistic braking method, which repeats braking and release. The effects of aspect ratio of ventilated hole on the heat dissipation was investigated.

• 한국철도학회:학술대회논문집
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• 한국철도학회 2006년도 추계학술대회 논문집
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• pp.274-280
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• 2006

The study is to analyze dynamo test results for various commercial pads in order to verify the performance of brake disk with CV-NCM cast iron. The developed brake disk will apply to 200 km/h tilting trains that is being developed as one part of project for speed-up on Korean existing railroad. The test program is made out suitably for braking condition and performance of test equipment by referring UIC 541-3. Two kinds of resin pad and one kind of foreign sintered pad suitable for 200 km/h trains are used as various commercial pad for the dynamo test. The data aquisition for the maximum and smallest temperature, hot spot, etc. on disk and pad is performed by using the thermocouples and thermal imaging cameras. From this research, we obtained braking characteristics between CV-NCM cast iron disk and pad of various material and will be utilized usefully as basis data of performance optimization of developing sintered pad.

• 한국철도학회논문집
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• 제10권3호
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• pp.251-256
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• 2007

The research analyzed dynamo test results to evaluate compatibility between brake disk made of NCM-CV cast iron and various pads. The dynamo test was executed with one kind of resin pad and three kinds of sintered pads suitable for 200 km/h trains according to a program which refers to UIC 541-3. The thermocouples were established in specific location in order to measure the temperature of disk and pads. In addition, the thermal imaging camera was used for capturing the instantaneous thermal characteristic of disk. The research results may be utilized to use as basis data of pad development for NCM-CV brake disk hereafter.

• 한국철도학회:학술대회논문집
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• 한국철도학회 2008년도 춘계학술대회 논문집
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• pp.2080-2093
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• 2008

대표적으로 높은 운동에너지를 가지는 고속철도와 항공기의 제동장치에 적용되는 금속계 소결마찰재와 내열강 간의 트라이볼로지 특성 연구를 목적으로 각각 2종류의 고속철도용 금속계 마찰재와 항공기용 금속계 마찰재를 Lab-Scale Dynamometer를 이용하여 시험하였다. 그 결과 철도용 금속계 마찰재가 항공기용 마찰재에 비해 높은 마찰계수 및 마찰계수 안정성을 나타내었고, 마모량도 철도용 금속계 마찰재는 항공기용 마찰재에 비해 약 50%수준에 불과하여 본 시험조건에서는 철도용 소결마찰재가 뛰어난 것으로 나타났다. 또한, 동계 마찰재가 철계 마찰재보다 제동시 급격하게 온도가 상승하며, 냉각도 동계 마찰재가 빨리 되지만, 동계 마찰재라도 마찰재의 기지의 량에 따라 달라지는 것으로 나타났다. 마찰재에 따라 마찰면에 형성되는 산화피막의 안정성은 달라지는 것으로 나타났으며, 산화피막은 $Fe_2O_3$와 $Fe_3O_4$계통이며, 마찰재에 따라서 마모메카니즘이 달라지는 것으로 판단된다.

• 한국철도학회:학술대회논문집
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• 한국철도학회 2008년도 추계학술대회 논문집
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• pp.1407-1412
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• 2008

Squeal of disk brake is a noise and self excited vibration with frequency range of $1{\sim}10Khz$ cause by the friction force between the disk and the pad of the automobile. Passengers in a cehicle feel uncomfortable. In this paper modal analysis of wheel brake system was performed in order to prediction of squeal phenomenon. It was shown that the prediction of system instability is possible by FEM. finite element model of that brake system was made. Some parts of a real brake was selected and modeled. The normal mode analysis method performs analyses of each brake system component. Experiment of modal analysis was performed for each brake components and experimental results were compared with analytical result from FEM.