• Journal of the Korean Society of Manufacturing Process Engineers
• /
• v.20 no.6
• /
• pp.33-43
• /
• 2021

A60 class bulkhead penetration piece is a fire resistance system installed on a bulkhead compartment to protect lives and to prevent flame diffusion in a fire accident on a ship and offshore plant. This study focuses on the approximate optimization of the fire resistance design of the A60 class bulkhead penetration piece using a multi-island genetic algorithm. Transient heat transfer analysis was performed to evaluate the fire resistance design of the A60 class bulkhead penetration piece. For approximate optimization, the bulkhead penetration piece length, diameter, material type, and insulation density were considered discrete design variables; moreover, temperature, cost, and productivity were considered constraint functions. The approximate optimum design problem based on the meta-model was formulated by determining the discrete design variables by minimizing the weight of the A60 class bulkhead penetration piece subject to the constraint functions. The meta-models used for the approximate optimization were the Kriging model, response surface method, and radial basis function-based neural network. The results from the approximate optimization were compared to the actual results of the analysis to determine approximate accuracy. We conclude that the radial basis function-based neural network among the meta-models used in the approximate optimization generates the most accurate optimum design results for the fire resistance design of the A60 class bulkhead penetration piece.

• Journal of Korean Society of Industrial and Systems Engineering
• /
• v.41 no.4
• /
• pp.59-69
• /
• 2018

This study deals with the case study on the pallet quantity determination problem for the flexible manufacturing system producing 32 different types of aircraft wing ribs which are major structures of an aircraft wings. A Korean company has constructed the WFMS (wing rib flexible manufacturing system) that is composed of several automated equipments such as the 5-axis machining centers, the RGV (rail guided vehicles)s, the AS/RS (automated storage and retrieval system), the loading/unloading stations, and so on. Pallets play a critical role in the WFMS to maintain high system utilization and continuous work flow between 5-axis machining machines and automated material handling devices. The discrete event simulation method is used to evaluate the performance of the WFMS under various pallet mix alternatives for wing rib manufacturing processes. Four performance measures including system utilization, throughput, lead-time and work in process inventory level are investigated to determine the best pallet mix alternative. The best pallet mix identified by the simulation study is adopted in setting up and operating a real Korean aircraft parts manufacturing shop. By comparing the real WFMS's performances with those of the simulation study, we discussed the cause of performance difference observed and the necessity of developing the CPS (cyber physical system).

• Journal of Powder Materials
• /
• v.22 no.5
• /
• pp.337-343
• /
• 2015

Powder compaction is a continually and rapidly evolving technology where it is a highly developed method of manufacturing reliable components. To understand existing mechanisms for compaction, parameter investigation is required. Experimental investigations on powder compaction process, followed by numerical modeling of compaction are presented in this paper. The experimental work explores compression characteristics of soft and hard ductile powder materials. In order to account for deformation, fracture and movement of the particles, a discrete-finite element analysis model is defined to reflect the experimental data and to enable investigations on mechanisms present at the particle level. Effects of important simulation factors and process parameters, such as particle count, time step, particle discretization, and particle size on the powder compaction procedure have been explored.

• The Journal of Korean Institute of Communications and Information Sciences
• /
• v.28 no.9B
• /
• pp.783-792
• /
• 2003

We consider a finite-buffer discrete-time queueing system with fixed-size bulk-service discipline: Geo/ $G^{B}$1/K＋B. The main purpose of this paper is to present a performance analysis of this system that has a wide range of applications in Asynchronous Transfer Mode (ATM) and other related telecommunication systems. For this purpose, we first derive the departure-epoch probabilities based on the embedded Markov chain method. Next, based on simple rate in and rate out argument, we present stable relationships for the steady-state probabilities of the queue length at different epochs: departure, random, and arrival. Finally, based on these relationships, we present various useful performance measures of interest such as the moments of number of packets in the system at three different epochs and the loss probability. The numerical results are presented for a deterministic service-time distribution - a case that has gained importance in recent years.s.

• ETRI Journal
• /
• v.25 no.4
• /
• pp.238-246
• /
• 2003

This paper introduces the modeling and analysis of a discrete-time, two-phase queueing system for both exhaustive batch service and gated batch service. Packets arrive at the system according to a Bernoulli process and receive batch service in the first phase and individual services in the second phase. We derive the probability generating function (PGF) of the system size and show that it is decomposed into two PGFs, one of which is the PGF of the system size in the standard discrete-time Geo/G/1 queue without vacations. We also present the PGF of the sojourn time. Based on these PGFs, we present useful performance measures, such as the mean number of packets in the system and the mean sojourn time of a packet.

• Transactions of the Korean Society of Machine Tool Engineers
• /
• v.16 no.5
• /
• pp.205-210
• /
• 2007

The integration method of binary and real encoding in genetic algorithm is proposed to deal with design variables of various types in gear drive design. The method is applied to optimum design of multi-stage gear drive. Integer and Discrete type design variables represent the number of teeth and module, and continuous type design variables represent face width, helix angle and addendum modification factor etc. The proposed genetic algorithm is applied for the gear ratio optimization and the volume optimization(minimization) of multi-stage geared motor which is used in field. In result, the proposed design optimization method shows an effectiveness in optimum design process and the new design has a better results compared with the existing design.

• Journal of the Korea Society for Simulation
• /
• v.10 no.1
• /
• pp.1-12
• /
• 2001

This article describes the application of discrete event simulation in a process industry (coffee manufacturing) as a daily production-scheduling tool. A large number of end products (around 300), sporadic demand, and limited shelf life of coffee (90 days) make it difficult to generate feasible production schedules manually. To solve this problem, an integrated system was developed incorporating discrete event simulation methodology into scheduling process. The integrated system is comprised of two components: a scheduling program and a simulation model. The scheduling program is used to generate daily schedules for roasting, grinding, and packing coffee. The simulation model uses the generated schedules to simulate the production of coffee and regenerates a modified production schedule. In this paper, each of the components will be described in detail, evaluated in terms of performance factors, and validated with a set of real production data. Although this article focuses on a specific system, we will share our experiences and Intuitions gained and encourage other process industries to develop simulation-based scheduling tools.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
• /
• 1999.10a
• /
• pp.16-21
• /
• 1999

본 연구에서는 컴퓨터 상에 제어기와 구동부 등으로 구성된 가상제조시스템(Virtual Manufacturing System)을 구축하고 시뮬레이션하는 방법론을 다룬다. 특히 설비들간의 이동시 발생할 수 있는 3차원 공간상의 충돌을 검출하는 이산사건 및 연속상태 혼합 시뮬레이션 방법론을 소개한다. 시뮬레이션 모델은 DEVS(discrete event system specification) 형식론(formalsim)에 기초한 형상기구학 정보를 갖는 이른바 GKDEVS(Geometrical Kinematic DEVS)을 이용하였고, 시뮬레이션 방법론은 DEVS의 추상화 시뮬레이션(abstract simulation)방법을 확장하였다.

• 한국전기화학회:학술대회논문집
• /
• 1999.11a
• /
• pp.83-91
• /
• 1999

Technical advances in manufacturing techniques and applied technologies have been made for bi cell manufacture, and are currently being implemented in the areas of discrete electrode / bi cell assembly, and electrode / separator lamination. Not only have improvements been noted in the reliability of the mechanical assembly and the increase in yields and decrease in costs, battery electrical performance has also been enhanced thru these assembly techniques. Evidence has been shown that the lamination techniques can influence porosity and electrolyte dispersion, and therefore electrical performance and long term reliability of the cells.

• International Journal of CAD/CAM
• /
• v.2 no.1
• /
• pp.39-44
• /
• 2002

This paper presents a structure and architecture of an integrated simulation method (ISM) to meet the requirements of virtual factory engineering (VFE). Combining CAD, VR and discrete event simulation techniques, the ISM provides static and dynamic simulation functions for implementation of VFE throughout the lifecycle. The static simulation can be used to evaluate the factory layout. The dynamic simulation enables us to evaluate ergonomics of factory, process performance of production system, feasibility of production plan and operation of factory, and to train operators safely, which cover the whole VFE lifecycle. The principles of the key techniques of VFE, including virtual factory data management system (VFDMS), static and dynamic simulation, are also discussed. To demonstrate and validate the ISM, a case study has been carried out in an assembly factory.