• 한국철도학회논문집
• /
• 제12권2호
• /
• pp.212-218
• /
• 2009

본 연구에서는 제동시 발생하는 마찰열에 의한 철도차량 디스크의 온도 및 열응력을 유한요소해석을 이용하여 분석하고 동일 차량 디스크의 피로강도를 비교 평가하였다. 해석결과 초기속도 90, 105, 120km/h에서의 제동조건에서 제동했을 경우 디스크 마찰면에서 최대 von-Mise 응력은 각각 42.4, 50.3, 57.1MPa로 90km/h에서 120km/h로 33.3% 증가시 응력은 약 35% 증가하였으며 1년간 서울-부산간의 1회 왕복시 14.6%의 손상율이 발생하는 것으로 평가되어 선형손상법칙을 적용시 수명이 6.85년으로 예상된다.

• 한국기계가공학회지
• /
• 제11권3호
• /
• pp.55-61
• /
• 2012

The structure of winch brake disk was successfully designed and developed based on sizing optimization. In this research, static analysis was performed by commercial software ANSYS v12.0. To simulate the working process of disk brake, the real properties of materials and working conditions were considered. Based on the results of the static structural analysis, the existing designs of the brake discs were optimized. Among existing designs, there are three cases that have achieved an efficient light weight around 200g. As a result, the optimized weight of each case was 3.41kg, 3.42kg, and 3.44kg, respectively. Finally, through prototyping and performance testing, the stability of the optimized brake disc was verified. Although, this free-fall winch brake disk had been developed in design and evaluation techniques, more detailed plans for developing the disk brake structure were also proposed as a further study based on this research.

• 자동차안전학회지
• /
• 제12권2호
• /
• pp.7-13
• /
• 2020

Recently, there is a big issue of downsizing on brake system according to fuel efficiency and regenerative braking cooperation control. Especially, small cars have improved in a variety ways such as electric vehicle and smart car compared to previous small cars. So, small brake system is strongly required in the car industry. A new small brake system for light compact vehicles was proposed in this paper. For this system, the solid type disc and caliper were newly developed. And the important design factors were considered to reduce brake size. First, we calculated the temperature rise of disc through heat capacity formula and CAE analysis. Second, we analyzed the housing and carrier stiffness of caliper to select the reasonable condition. Finally, the superiorities of the developed brake system were verified by heat capacity, consumption liquid level, braking feeling, judder, wear test and regenerative braking cooperation control analysis. A developed brake system is expected to be useful for brake system of light compact platform.

• 한국공작기계학회:학술대회논문집
• /
• 한국공작기계학회 2001년도 추계학술대회(한국공작기계학회)
• /
• pp.363-368
• /
• 2001

Studies on brake system recently are focused on braking performance, especially the consideration on safety of braking system in an extreme situation and reduction of vibration and noise during braking operation. The thermal crack and Judder from the friction between brake disc and pad can bring the threaten of passengers' safety in the end. Braking force comes from the change of kinetic energy to friction energy. Since heat energy is developed from here, the analysis on thermal stress and thermal strain can be the good data when selecting the material of brake pad and designing heat radiation holes on the disc and it will also be the data when designing the thickness of the disc. This paper is intended to show a creative design method by suggesting the thermal analysis data through FEM study and using shape design parameters.

• 한국자동차공학회논문집
• /
• 제17권4호
• /
• pp.40-47
• /
• 2009

There are many kinds of simplifications and limitations in evaluating thermal performance of disc brake using the analytic technologies which were established before. But now new virtual test technology with several advanced analytic techniques is developed to evaluate the thermal performance without any possibility of great errors that used to happen for the time-consuming analysis. As a result, it was estimated that the virtual test technology could afford to replace the physical dynamo test since the reliability of virtual test technology was reasonably verified with the existing data measured in dynamo test.

• 한국산학기술학회논문지
• /
• 제15권11호
• /
• pp.6406-6411
• /
• 2014

본 논문은 자동차 디스크 브레이크에서 발생하는 스퀼 현상을 보다 효과적으로 해석할 수 있는 스퀼 융합모델을 소개한다. 시스템의 형상 및 진동모드 추출은 유한요소법을 따르고 각 부품별 접촉부의 기술은 수학적 모델을 이용한다. 특히 회전하는 디스크와 정지상태의 패드 간 마찰력을 수학적으로 정교하게 기술하여 이를 유한요소 운동방정식에 접목한다. 이를 통해 선형안정성의 해의 정확도를 개선한다. 또한 다양한 시스템 파라메터 연구를 통하여 접촉강성에 대한 스퀼 민감도 및 모드연성 메카니즘을 구현한다.

• 한국기계가공학회지
• /
• 제6권4호
• /
• pp.86-91
• /
• 2007

The heat generated by the brake system of vehicles results in reduction of friction force on the brake surface and vibration when breaking. These problems play essential part in break's performance. To solve these problems, extensive research has been conducted such as drilling cooling holes on the brake pud, accommodating ventilated holes and etc. In this study, we suggest the compression of brake in circumferential direction in order to improve its cooling performance. And we analyzed comparing temperature distribution which is generated accomplishing heat analysis at each disc.

• 한국소음진동공학회:학술대회논문집
• /
• 한국소음진동공학회 2001년도 추계학술대회논문집 I
• /
• pp.325-328
• /
• 2001

Disc brake squeal is caused by mechanical vibrations generated from friction force excitations exerted by the pad on the rotor. In order to understand the origin of these vibrations and to speed up the design, the characterization of the individual brake system components is desirable. In this paper, the results of modal analysis are presented in terms of several slot-type with free-free boundary conditions. Special attention is paid to variations of the natural frequency at each vibration mode as the result of modifying slot pattern.

• 한국철도학회:학술대회논문집
• /
• 한국철도학회 2011년도 정기총회 및 추계학술대회 논문집
• /
• pp.971-974
• /
• 2011

Aluminum matrix composites reinforced with SiC particles(AMC) are one of the candidate materials for the weight reduction of rolling stock brake discs. It is known that weight reduction of about 40% is possible when they replace conventional cast iron brake discs. But casting is not easy because of bad wettability of SiC with Al alloy. We developed two AMC brake discs with SiC volume fraction of 20% by a new casting method. It was found the developed method produced brake discs of good quality.

• 한국정밀공학회:학술대회논문집
• /
• 한국정밀공학회 2011년도 춘계학술대회 논문집
• /
• pp.511-512
• /
• 2011