• Title/Summary/Keyword: Disc Material

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A Study on Thermal Behavior and Stress Characteristics of Discs under Braking Conditions for Automobiles (자동차 브레이크 제동시 디스크의 열적거동 및 응력 특성에 관한 연구)

  • Baek, Il-Hyun
    • Tribology and Lubricants
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    • v.28 no.5
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    • pp.246-251
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    • 2012
  • Disc brakes and brake linings are part of the braking system in automobiles; this system works due to the braking power between the disc and pad. Vehicle braking systems have complex environments due to the geometry of the disk and pad, the material properties, the braking conditions, etc. Braking energy is converted into thermal energy during the braking process, due to the frictional heat between the disc brake and pad. This heat is changed to a heat flux, which affects the thermal stress of the disc. The purpose of this study was to use the fluid dynamics software ANSYS CFX to investigate the inner flow characteristics of the air and the heat transfer of the disc, and to analyze the effects on the thermal stress of the disc brake.

Analysis of axisymmetric fractional vibration of an isotropic thin disc in finite deformation

  • Fadodun, Odunayo O.
    • Computers and Concrete
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    • v.23 no.5
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    • pp.303-309
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    • 2019
  • This study investigates axisymmetric fractional vibration of an isotropic hyperelastic semi-linear thin disc with a view to examine effects of finite deformation associated with the material of the disc and effects of fractional vibration associated with the motion of the disc. The generalized three-dimensional equation of motion is reduced to an equivalent time fraction one-dimensional vibration equation. Using the method of variable separable, the resulting equation is further decomposed into second-order ordinary differential equation in spatial variable and fractional differential equation in temporal variable. The obtained solution of the fractional vibration problem under consideration is described by product of one-parameter Mittag-Leffler and Bessel functions in temporal and spatial variables respectively. The obtained solution reduces to the solution of the free vibration problem in literature. Finally, and amongst other things, the Cauchy's stress distribution in thin disc under finite deformation exhibits nonlinearity with respect to the displacement fields whereas in infinitesimal deformation hypothesis, these stresses exhibit linear relation with the displacement field.

A Study on Temperature Field of Solid Disc Brake based on Thermal-mechanical Coupled Model (열-기계적 복합 모델을 기반으로 한 Solid 디스크 브레이크의 온도장에 관한 연구)

  • Wu, Xuan;Hwang, Pyung;Jeon, Young-Bae
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.396-401
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    • 2008
  • The disc-pad brake system is an important part of automobile safety system. During braking, the kinetic energy and potential energies of a moving vehicle are converted into the thermal energy through frictional heat between the brake disc and the pads. Most of the thermal energy dissipated through the brake disc. The temperature could be exceed the critical value for a given material, which leads to undesirable effects, such as the brake fade, premature wear, brake fluid vaporization, bearing failure, thermal cracks, and thermallyexcited vibration. The object of the present study is to investigate temperature field and temperature variation of brake disc and pad during single brake. The brake disc is decelerated at the initial speed with constant acceleration, until the disc comes to stop. The pad-disc brake assembly is built by 3D model with the appropriate boundary condition. In the simulation process, the mechanical loads are applied to the thermomechanical coupling analysis in order to simulate the process of heat produced by friction.

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A Study on Braking Performance of Break Disc (브레이크 디스크의 제동 성능에 관한 연구)

  • Ryu, Mi-Ra;Bae, Hui-Eun;Kim, Hyun-Su;Lee, Dae-Hee;Lee, Seong-Beom;Park, Jeong-Ho
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.12 no.3
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    • pp.13-20
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    • 2013
  • The present research aims to develop the aluminum disc brake replacing the existing cast iron disc brake. Material such as aluminum using FEM numerical analysis in order to improve the characteristics of each element, we analyze the performance characteristics and braking time you try to change. We try to lay the foundation for the development of an aluminum disc by investigating performance characteristics of the existing cast iron disc brake and comparing them with those of the aluminum disc. This involves FEM dynamics analysis for disc materials and experimental tests using the brake dynamometer. From this study, the results of 7075 aluminum braking performance can be seen that the best.

Characteristics of Graphite Particle Size comprised in Metallic Friction Material

  • Kim, Young Gyu;Lee, Jong Seong;Kim, Sang Ho;Lee, Hi Sung
    • International Journal of Railway
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    • v.5 no.4
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    • pp.152-155
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    • 2012
  • The essential element of brake device for railway vehicle is in demand for higher performance along side the trend of railway vehicle size and speed. Essential element of brake device for high speed train is composed of metallic friction material and brake disc. Thus, brake distance, duration and brake stability shall be determined due to friction materials and friction characteristics. Also friction characteristics are influenced by metallic friction material's properties of matter, manufacturing process and component parts. Various materials and configurations of metallic friction materials are currently being implemented to railway vehicles, For this reason study of friction characteristics in accordance with materials is necessary, but study of these important elements are not actively being accomplished. Therefore, in this study, wished to study the graphite's friction characteristic comprised in friction material in accordance with particle size and amount of volume through lab-scale test.

A Syudy on the Resonant Mode Identification in the Dielectric-disc Loaded Cylindrical Cavity Resonators (유전체 디스크가 삽입된 원통형 공동 공진기에서의 공진 모드 구분에 관한 연구)

  • Lee, Won-Hui;Kim, Tai-Shin;Kang, Min-Woo;Koo, Kyung-Wan;Hur, Jung
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2001.07a
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    • pp.791-794
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    • 2001
  • We described a method resonant mode identification in dielectric-disc loaded cylindrical cavity resonators. The characteristic equation is solved by using the ContourPlot graph of Mathematica. Contour graph method uses graphical method. It is comparable with numerical method. The numerical method is very difficult a mode identification. The analysis based on the approximated electromagnetic representation. This kinds of studies only concentrated on the calculation of resonant frequencies, and a mode identification of resonant frequencies have not been covered. But, the contour graph method to analyze the characteristic equations is simple and all parts of resonant frequency graph can be easily drawn, it is possible to calculate precise resonant frequencies and to identify the mode of resonant frequencies.

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Design and Acoustic Properties of Piezoelectric Device with the PMN-PT-PZ System (PMN-PT-PZ계를 이용한 압전소자의 설계 및 음향특성)

  • Go, Young-Jun;Seo, Hee-Don;Nam, Hyo-Duk;Chang, Ho-Gyeong
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2000.05b
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    • pp.283-286
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    • 2000
  • In this study, the acoustic transducer of a thin circular disc-type with PZT/Metal was manufactured. The piezoelectric transducer with 200kHz resonance frequency was designed by considering the sharp directivity and the sound pressure. The dielectric and piezoelectric properties of 0.5 weight percent $MnO_2$ and NiO doped $0.1Pb(Mg_{1/3}Nb_{2/3})O_3-0.45PbTiO_3-0.42PbZrO_3$ ceramics were investigated aiming at acoustic transducer applications. Also, the acoustic characteristics of a thin circular disc-type with metal-piezoceramics have been Investigated.

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A Study on the Resonant Mode Identification in the Dielectric-disc Loaded Cylindrical Cavity Resonatorsv (유전체 디스크가 삽입된 원통형 공동 공진기에서의 공진 모드 구분에 관한 연구)

  • 이원희;김태신
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.15 no.1
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    • pp.37-45
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    • 2002
  • We described a method of resonant mode identification in dielectric-disc loaded cylindrical cavity resonators. The characteristic equations are solved using the ContourPlot graph of Mathematica. Contour graph method uses graphical method. It is comparable with numerical method. The numerical method is very difficult mode identification. The analysis is based on the approximated electromagnetic representation which is only concentrated on the calculation of resonant frequencies, and a mode identification of resonant frequencies has not been covered. However, It is possible to calculate precise resonant frequencies and to identify the mode of resonant frequencies using the contour graph method. The contour graph method is not a method using approximated representation of electromagnetic field variation at the outer area of dielectric in the resonators. It is a method using enact representation.

APPLICATION OF GIANT MAGNETOSTRICTIVE MATERIAL TO DISC BRAKE ACTUATOR

  • OGAWA, Yutaka;MURATA, Yukio;KAWASE, Kazuo;WAKIWAKA, Hiroyuki;MIZUNO, Tsutomu;YAMADA, Hajime
    • Proceedings of the KIPE Conference
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    • 1998.10a
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    • pp.560-563
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    • 1998
  • For the next generation railway brake system, a disc brake which can be operated directly and electrically is strongly expected. This paper deals with newly developed disc brake actuator using giant magnetostrictive materials(GMM) which can be integrated with disc brake. Regarding the brake system performance, a better delay time was also attained which can be integrated with disc brake. Regarding the brake system performance, a better delay time was also attained which will contribute to shorten a stopping distance.

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Wear Behavior as Hardness Difference of Material in the Dry Sliding Wear Tests of Using Leaf-Spring (판스프링을 사용한 건식마모실험에서 재료경도에 따른 마모거동)

  • Kim, Jung-Hyun
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.17 no.3
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    • pp.27-33
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    • 2008
  • It is shown that the rate of wear can be related to 'index of wear intensity' using a leaf-spring in the disc on disk on wear tests. Since both upper and lower specimens have used the same hardness values, equivalent hardness of 'the index of wear intensity' used the mean hardness value of specimens. This index is derived from the external variables of load, sliding speed and the hardness of the sliding pairs. The wear behavior as the hardness of the sliding elements on the dry wear has been investigated using a disc on disc configuration. The materials of the specimens are used as ten kinds along their hardness. Using experimental data, we figured the relationship between wear rate and index of wear intensity. A newly wear equation had been derived the result using a leaf-spring in disc on disc wear system.