• Journal of Powder Materials
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• v.31 no.2
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• pp.152-162
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• 2024

The directed energy deposited (DED) alloys show higher hardness values than the welded alloys due to the finer microstructure following the high cooling rate. However, defects such as microcracks, pores, and the residual stress are remained within the DED alloy. These defects deteriorate the wear behavior so post-processing such as heat treatment and hot isostatic pressing (HIP) are applied to DED alloys to reduce the defects. HIP was chosen in this study because the high pressure and temperature uniformly reduced the defects. The HIP is processed at 1150℃ under 100 MPa for 4 hours. After HIP, microcracks are disappeared and porosity is reduced by 86.9%. Carbides are spherodized due to the interdiffusion of Cr and C between the dendrite and interdendrite region. After HIP, the nanohardness (GPa) of carbides increased from 11.1 to 12, and the Co matrix decreased from 8.8 to 7.9. Vickers hardness (HV) decreased by 18.9 % after HIP. The dislocation density (10^-2/m²) decreased from 7.34 to 0.34 and the residual stress (MPa) changed from tensile 79 to a compressive -246 by HIP. This study indicates that HIP is effective in reducing defects, and the HIP DED Stellite 6 exhibits a higher HV than welded Stellite 6.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.20 no.6
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• pp.59-69
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• 2021

Directed energy deposition (DED) is an additive manufacturing technology involving a focused high-power laser or electron beam propagating over the substrate, resulting in melt pool formation while simultaneously supplying metal powder to the melt pool area to deposit the material. DED is performed to repair and strengthen parts in various applications, as it can be easily integrate local area cladding and cross-material deposition. In this study, we characterize stainless steel 316 L parts fabricated via DED based on various deposition conditions and geometries to widen the application of DED. The deposition characteristics are investigated by varying the laser power and powder feed rate. Multilayer deposition with a laser power of 362 W and a powder feed rate of 6.61 g/min indicate a height closest to the design value while affording high surface quality. The microhardness of the specimen increases from the top to the bottom of the deposited area. Tensile tests of specimens with two different deposition directions indicate that horizontally long specimens with respect to a substrate demonstrate a higher ultimate tensile strength and yield strength than vertically long specimens with lower elongation.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.21 no.6
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• pp.50-59
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• 2022

The design of the substrate significantly affects the thermal history and the residual stress formation in the vicinity of a repaired region by a directed energy deposition (DED) process. The occurrence of defects in the repaired region depends on the thermal history and residual stress formation. The objective of this study was to investigate the influence of the inclined angle and depth of the substrate on the thermal and residual stress characteristics in the vicinity of a repaired region by a DED process through two-dimensional finite element analyses (FEAs). The temperature and residual stress distributions in the vicinity of the repaired region were predicted according to the combination of the inclined angle and depth of the substrate. The effects of the inclined angle and depth on the depth of the heat affected zone and the maximum value of the residual stress were examined. A proper combination of the inclined angle and depth of the substrate was estimated to decrease the residual stress in the vicinity of the repaired region.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.20 no.7
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• pp.33-40
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• 2021

Current industrial flow is directed toward reducing the usage of raw materials by reusing parts, which is referred to as a circular economy (CE). Repair is one of the most value-added approaches in CE, which can be efficiently accomplished via additive manufacturing. The repair technology of metallic parts via the directed energy deposition process, which includes the selective removal and redeposition of damaged regions of metallic parts. Residual stress characteristics depend on the shape of the part and the shape of the redeposition region. The objective of this study is to investigate the effects of the radius and corner position of the substrate on the residual stresses for repair by using finite element analysis (FEA). The residual stress distribution of the 45° angle groove at the edge of the circular shape models on the outer and inner radii was analytically investigated. The analysis was accomplished using SYSWELD software by applying a moving heat source with defined material properties and cooling conditions integrated into the FEA model. The results showed a similar pattern of concentrated stress distribution for all models except the 40-mm and 60-mm radii, for which the maximum stress locations were different. The maximum residual stresses are high but lower than the yield strength, suggesting the absence of cracks and fractures due to residual stresses.

• Nuclear Engineering and Technology
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• v.50 no.4
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• pp.599-605
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• 2018

Fault diagnosis depends critically on the selection of sensors monitoring crucial process variables. Boolean network (BN) is composed of nodes and directed edges, where the node state is quantized to the Boolean values of True or False and is determined by the logical functions of the network parameters and the states of other nodes with edges directed to this node. Since BN can describe the fault propagation in a sensor network, it can be applied to propose sensor selection strategy for fault diagnosis. In this article, a sufficient condition for parameter identifiability of BN is first proposed, based on which the sufficient condition for fault identifiability of a sensor network is given. Then, the fault identifiability condition induces a sensor selection strategy for sensor selection. Finally, the theoretical result is applied to the fault diagnosis-oriented sensor selection for a nuclear heating reactor plant, and both the numerical computation and simulation results verify the feasibility of the newly built BN-based sensor selection strategy.

• Journal of the Institute of Electronics Engineers of Korea TC
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• v.43 no.8 s.350
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• pp.77-83
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• 2006

In this paper, we have pesented a reliable data transfer mechanism using Directed Diffusion in WSNs (fireless Sensor Networks). This mechanism involves selecting a route with higher reachability and transferring data along the route chosen, which is based on the end-to-end reliability calculated by the dissemination procedure of Interest packets, while each node of a sensor network maintains the only information on its neighborhood. We performed various experiments changing the link error rates and the number of nodes and discovered that this proposed mechanism improves event-to-sink data transfer reliability in WSNs. We also found that this mechanism spreads traffic load over and reduces energy consumption, which in turn prolongs network lifetime.

• Proceedings of the Korea Society for Industrial Systems Conference
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• 2008.10b
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• pp.449-454
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• 2008

Finding an energy efficient route is one of the very important issues in the wireless sensor networks. The route scheme should consider both of the energy level of sensor nodes and the number of hops at the same time. First of all, this paper proposes an optimum routes finding scheme (ORFS), which could be used in the sensor network routing protocols. The scheme uses an optimum value for the path with the considerations of both the minimum energy level of a path and the number of hops at the same time. After that, this paper proposes a routing protocol based on the ORFS for how it could be used for the multipath directed diffusion with data aggregation (MDD-A), to get the better energy efficiency. The analysis result shows that the proposed routing protocol could lengthen the network life cycle about 18.7% compared to the previous MDD-A related protocols.

• Journal of the Korea Computer Industry Society
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• v.8 no.4
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• pp.237-244
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• 2007

In this paper we investigate the benefits of a data aggregation to prolong the lifetime of wireless sensor networks. To reduce the overload of messages from source node to sink node, data aggregation technique is generally used at intermediate node in path. The DD-G(Directed Diffusion-Greedy) can diminish the consumption of node energy by establishing energy effective single path from source to destination. In this case, the nodes near sink node have some problems, i) overly concentration of energy consumption, ii) increase of message delay time. To solve these problems, we propose a new data aggregation method which consider distribution of network overload, especially at the nodes close to sink node. The result shows that it can save energy and network delay time.

• Journal of Powder Materials
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• v.30 no.3
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• pp.262-267
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• 2023

Boron carbide (B₄C) is highly significant in the production of lightweight protective materials when added to aluminum owing to its exceptional mechanical properties. In this study, a method for fabricating Al-B₄C composites using high-energy ball milling and directed energy deposition (DED) is presented. Al-4 wt.% B4C composites were fabricated under 21 different laser conditions to analyze the microstructure and mechanical properties at different values of laser power and scan speeds. The composites fabricated at a laser power of 600 W and the same scan speed exhibited the highest hardness and generated the fewest pores. In contrast, the composites fabricated at a laser power of 1000 W exhibited the lowest hardness and generated a significant number of large pores. This can be explained by the influence of the microstructure on the energy density at different values of laser power.

• Proceedings of the Korean Institute of Communication Sciences Conference
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• 2004.11a
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• pp.388-388
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• 2004