• 제목/요약/키워드: Direct sintering

검색결과 105건 처리시간 0.02초

직화소성법으로 제조된 인공골재의 특성 분석 (Characterization of artificial aggregates fabricated with direct sintering method)

  • 김강덕;강승구
    • 한국결정성장학회지
    • /
    • 제21권1호
    • /
    • pp.34-40
    • /
    • 2011
  • 무기성 폐기물인 준설토를 원료로 인공골재를 제조함에 있어, 직화소성법을 이용하여 소성온도(1100 및 $1200^{\circ}C$)와 시간(10~60 min)을 변수로 하여 인공골재의 부피비중, 흡수율 그리고 미세구조를 제어하였다. 또한 직화소성과 기존에 발표된 승온소성의 방법 차이에 따른 인공골재의 물성을 비교 분석하였다. 직화소성 시, 소성온도가 $1100^{\circ}C$에서 $1200^{\circ}C$로 증가하면, 껍질의 두께가 증가함과 동시에 블랙 코어 부분의 기공크기가 증가하면서 골재의 부피비중이 1.0 이하를 나타내었다. 또한 같은 소성온도에서 소성시간이 증가할수록 블랙코어의 단면적이 감소하고, 껍질의 두께가 증가하면서 흡수율이 감소하였다. 부피비중 1.0 이하의 인공골재는 직화소성이나 승온소성으로 제조된 경우 모두 블랙 코어부분의 미세구조가 서로 비슷한 경향을 나타내었다. 반면, 껍질(shell)의 미세구조는 승온소성된 경우에 더 치밀한 구조를 나타냈으며, 따라서 직화소성된 골재의 흡수율이 상대적으로 높았다. 이로서 직화소성법은 세라믹 담체 또는 흡착제등에 적용될 인공골재 제조에 적합한 방법임을 알 수 있었다.

Densification Kinetics of Steel Powders during Direct Laser Sintering

  • Simchi, Abdolreza;Petzoldt, Frank
    • 한국분말야금학회:학술대회논문집
    • /
    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part 1
    • /
    • pp.250-251
    • /
    • 2006
  • It is known that powder characteristics including particle size and distribution, particle shape, and chemical composition are important parameters which influence direct laser sintering of metal powders. In this paper, we introduce a first order kinetics model for densification of steel powders during laser sintering. A densification coefficient (K) is defined which express the potential of different powders to be laser-sintered to a high density dependent on their particle characteristics.

  • PDF

Direct Metal Laser Sintering-New Possibilities in Biomedical Part Manufacturing

  • Kotila, Juha;Syvanen, Tatu;Hanninen, Jouni;Latikka, Maria;Nyrhila, Olli
    • 한국분말야금학회:학술대회논문집
    • /
    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part 1
    • /
    • pp.248-249
    • /
    • 2006
  • Direct Metal Laser Sintering (DMLS) has been utilized for prototype manufacturing of functional metal components for years now. During this period the surface quality, mechanical properties, detail resolution and easiness of the process have been improved to the level suitable for direct production of complex metallic components for various applications. The paper will present the latest DMLS technology utilizing EOSINT M270 laser sintering machine and EOSTYLE support generation software for direct and rapid production of complex shaped metallic components for various purposes. The focus of the presentation will be in rapid manufacturing of customized biomedical implants and surgical devices of the latest stainless steel, titanium and cobalt-chromium-molybdenum alloys. In addition to biomedical applications, other application areas where complex metallic parts with stringent requirements are being needed will be presented.

  • PDF

Direct metal laser sintering 방식을 이용하여 제작한 다양한 고정성 보철물 수복 증례 (Fixed prostheses fabricated by direct metal laser sintering system: case report)

  • 백주원;신수연
    • 구강회복응용과학지
    • /
    • 제32권3호
    • /
    • pp.246-254
    • /
    • 2016
  • Direct metal laser sintering (DMLS) 방식은 3D 프린팅 중 한 방식으로, 재료를 쌓아가면서 레이저를 이용하여 선택적으로 sintering하는 방식이다. 이는 주조 방식에서 문제되는 결손과 뒤틀림을 방지할 수 있으며 절삭 가공 방식으로 제작하기 어려운 복잡한 구조물을 제작할 수 있다. 본 증례들은 DMLS 방식을 이용하여 지대치 간 길이가 긴 고정성 보철물, 포스트 등 다양한 고정성 보철물을 제작하여 수복하였고, 주기적인 관찰 결과 심미적, 기능적으로 만족할만한 결과를 얻었기에 이를 보고하는 바이다.

금속 밀링과 직접 금속 레이저 소결 방식으로 제작한 3본 코발트-크롬 구조물의 변연 및 내부 적합도 비교 평가 (Comparative evaluation of marginal and internal fit of three-unit Co-Cr frameworks fabricated by metal milling and direct metal laser sintering methods)

  • 안재석;이정환
    • 대한치과기공학회지
    • /
    • 제42권2호
    • /
    • pp.81-89
    • /
    • 2020
  • Purpose: This in vitro study was conducted to evaluate the marginal and internal fit of three-unit Co-Cr frameworks fabricated by computer-aided metal milling and direct metal laser sintering(DMLS) systems in comparison to conventional casting method. Methods: Three-unit Co-Cr frameworks were fabricated by conventional wax up with casting(CWC), computer-aided metal milling(MM) and direct metal laser sintering(DMLS)(n=10 each). The marginal and internal fit of specimens were examined using a light-body silicone impression material. The thickness of light-body silicone was measured at eight reference points each, divided in the mesio distal and bucco lingual directions. All measurements were conducted by a stereomicroscope. Digital photos were taken at 150× magnification and then analyzed using a measurement software. The Kruskal-Wallis test and Bonferroni correction were used for analyzing the results. Results: The mean(SD) is ㎛ for fabrication methods, the mean marginal fit were recorded respectively, DMLS 39(27), followed by CWC 63(38), MM 220(128). and the mean internal fit CWC 95(47), DMLS 116(49), MM 210(152). In addition, the largest gap was found in the occlusal surface area among the internal measurement areas of all groups. Conclusion: As a result, the direct metal laser sintering method showed better marginal and internal fit than the metal milling method. The marginal and internal fit were statistically different according to the three fabrication methods(p<0.001). Except the MM group, the marginal fit of the CWC and DMLS groups was below the clinical standard of 120 ㎛. Based on the results of this study, it can be applied to clinical use in the future.

DMLS (Direct Metal Laser Sintering) 기술을 이용한 가철성 국소의치 수리 증례 (DMLS (Direct Metal Laser Sintering) denture repair technique for a removable partial denture: A case report)

  • 장은선;장근원;변재준;공대룡;송주헌;이경제
    • 대한치과보철학회지
    • /
    • 제58권3호
    • /
    • pp.251-256
    • /
    • 2020
  • 최근 치과 분야에서 디지털 기술의 발전으로 DMLS (Direct Metal Laser Sintering) 기술을 사용하여 의치의 금속구조물 제작이 가능하다. 이 방법에서 인상은 구강 스캔이나 모델 스캔으로 대체 할 수 있으며, 기존 주조 소환 방법에서 왁스 패턴은 CAD 소프트웨어에서 설계되고, 설계된 STL (standard template library) 파일을 DMLS 기법을 통해 국소의치의 최종 구성 요소를 제작할 수 있다. 치과 분야에서 디지털 기술 이용의 장점은 적합도와 정확성에 있다. 본 증례에서 지지 및 간접 유지 역할을 하는 교합면 레스트의 파절이 발생한 환자에서 DMLS 기술과 레이저 용접 기술을 사용하여 국소의치를 수리하였으며, 기능적, 심미적으로 만족스러운 결과를 보였다.

DMLS 적층제조의 치수 특성에 관한 연구 (Study on the Dimensional Characteristics of the Direct Metal Laser Sintering in Additive Manufacturing Process)

  • 정명휘;공정리;김해지
    • 한국기계가공학회지
    • /
    • 제21권7호
    • /
    • pp.1-9
    • /
    • 2022
  • Peeling and dimensional deformation that occur during a manufacturing process are accompanied by an increase in the manufacturing cost and production time caused by manufacturing defects. In order to solve this problem, it is essential to predict risk factors at the design stage through computational analysis of the additive manufacturing process and to control shape distortion due to residual stress. In this study, the dimensional characteristics were improved by applying the distortion compensation design through computational analysis to minimize the distortion occurring in the DMLS(Direct Metal Laser Sintering) method of the metal additive manufacturing process.

직접질화법 AlN 분말의 소결거동 및 열전도도에 미치는 고에너지 볼밀링 효과 (Effect of High Energy Ball Milling on Sintering Behavior and Thermal Conductivity of Direct Nitrided AlN Powder)

  • 박해룡;김형태;이성민;김영도;류성수
    • 한국세라믹학회지
    • /
    • 제48권5호
    • /
    • pp.418-425
    • /
    • 2011
  • In this study, a high energy ball milling process was introduced in order to improve the densification of direct nitrided AlN powder. The sintering behavior and thermal conductivity of the AlN milled powder was investigated. The mixture of AlN powder and 5 wt% $Y_2O_3$ as a sintering additive was pulverized and dispersed by a bead mill with very small $ZrO_2$ bead media. The milled powders were sintered at $1700^{\circ}C-1800^{\circ}C$ for 4 h under $N_2$ atmosphere. The results showed that the sintered density was enhanced with increasing milling time due to the particle refinement as well as the increase in oxygen contents. Appropriate milling time was effective for the improvement of thermal conductivity, but the extensive millied powder formed more fractions of secondary phase during sintering, resulted in the decrease in thermal conductivity. The AlN powder milled for 10min after sintering at $1800^{\circ}C$ revealed the highest thermal conductivity, of 164W/$m{\cdot}K$ in tne densified AlN sintered at $1800^{\circ}C$.

텅스텐 카바이드와 코발트 혼합물의 선택적 레이저 소결 (Selective Laser Sintering of WC-Co Mixture)

  • 김광희;조셉비만
    • 한국해양공학회:학술대회논문집
    • /
    • 한국해양공학회 2001년도 추계학술대회 논문집
    • /
    • pp.269-274
    • /
    • 2001
  • This paper describes the experimental results on direct selective laser sintering of WC-Co mixture. The experiments were carried out within an air, argon and nitrogen atmosphere. The main problem occurred during sintering within an air atmosphere was oxidation of WC-Co mixture. As the power of laser is increased and scanning speed is decreased, more severe oxidation takes place. Within an argon and nitrogen atmosphere the oxidation is reduced significantly. As the energy density is increased the thickness of the sintered layer is increased.

  • PDF