• 동력기계공학회지
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• 제8권1호
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• pp.18-23
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• 2004

The direct injection diesel engine is one of the most efficient thermal engines. For this reason DI diesel engines are widely used for heavy-duty applications. But the world is faced with very serious problems related to the air pollution due to the exhaust emissions of diesel engine. So, that is air pollution related to exhaust gas resulted from explosive combustion should be improved. Exhaust Gas Recirculation(EGR) is a proven method to reduce NOx emissions. In this study, the experiments-were performed at various engine loads while the EGR rates were set from 0% to 20%. The emissions trade-off and combustion of diesel engine are investigated. Hot and cooled EGR are achieved without cooling and with cooling respectively. It was found that the exhaust emissions with the EGR system resulted in a very large reduction in oxides of nitrogen at the expense of higher smoke emissions. Also, the reduction rates of NOx emissions for hot and cooled EGR are similar at load 20%.

• 한국자동차공학회논문집
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• 제11권4호
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• pp.58-67
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• 2003

An automotive engine cooling system is closely related with overall engine performances, such as reduction of fuel consumption, decrease of air pollution, and increase of engine life. Because of complex reaction between each component, the direct experiment, using a vehicle, takes high cost, long time, and slow response to the system change. Therefore, a computer simulation would provide the designer with an inexpensive and effective tool for design, development, and optimization of the engine cooling system over a wide range of operating conditions. In this work, it has been predicted the thermal performance of the engine cooling system in cases of stationary mode, constant speed mode, and city-drive mode by mathematical modelling of each component and numerical analysis. The components are engine, radiator, heater, thermostat, water pump, and cooling fans. Since the engine model is the most important, that is divided into eight sub-sections. The volume mean temperature of eight sub-sections are simultaneously calculated at a time. For detail calculation, the radiator and heater are also divided into many sub-sections like control volumes in finite difference method. Each sub-section is assumed to consist of three parts, coolant, tube with fin, and air. Hence it has been developed the simulation program that can be used in case of design and system configuration changes. The overall performance results obtained by the program were desirable and the time-traced tendencies of the results agreed fairly well with those of actual situations.

• 열처리공학회지
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• 제35권6호
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• pp.319-326
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• 2022

Direct extrusions of an aluminum 7075 alloy were carried out using 1500 ton machine with and without die cooling system. Cooling of extrusion die has been performed by the flow of liquid nitrogen and controlled by laser thermometer. Billet was 180 mm in diameter and 500 mm in length. The preheating temperatures of billet, container and die were 390℃, 400℃ and 450℃, respectively. Ram speed was kept with 1.25 mm/sec first. The change of ram speed was carried out during extrusion according to the observation of surface defects such as crack or tearing. Extrudates of 8.3 m in length, 100 mm in width and 15 mm in thickness were obtained to observe and analyze surface defects by optical microscopy and EBSD (Electron BackScattered Diffraction). In case of extrusion without die cooling cracks on the surface and tearing in the corner of extrudate occurred in the middle stage and developed in size and frequency during the late stage of extrusion. At the extrusion with die cooling the occurrence of defects could be suppressed on the most part of extrudate. EBSD micrographs showed that cracks and tearings have been resulted from the same origin. Surface defects were generated at the boundaries of grains formed by secondary recrystallization due to surface overheating during extrusion.

• 한국철도학회:학술대회논문집
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• 한국철도학회 2002년도 추계학술대회 논문집(I)
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• pp.434-439
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• 2002

The researches on the direct drive system, which directly transfers axle load of the traction motor to wheels, have been developed as a next generation drive system in Japan and Europe. As a result of excluding couplings and gear units, the direct drive system has advantages on the bogie mount space to be smaller sized, lower noisy, more efficient and less weighted than the conventional drive system - indirect drive system. Since the simplification of the direct drive system design depends on the design of the traction motors, the researches on the direct drive system with focusing on the traction motors get started. The advantages/disadvantages of direct drive system, types, structures, cooling systems and interfaces of the traction motors are presented on this paper. Furthermore, the development of other countries on the electric equipments of the next generation railway vehicles are discussed and the necessity ＆ requirement for developing new concepts of traction motors are assured.

• Nuclear Engineering and Technology
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• 제44권7호
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• pp.709-718
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• 2012

The pressurized water reactor APR1400 adopts DVI (Direct Vessel Injection) for the emergency cooling water in the upper downcomer annulus. The International Standard Problem number 50 (ISP-50) was launched with the aim to investigate thermal hydraulic phenomena during a 50% DVI line break scenario with best estimate codes making use of the experimental data available from the ATLAS facility located at KAERI. The present work describes the calculation results obtained for the ISP-50 using the RELAP5/MOD3.3 system code. The work aims at validation and assessment of the code to reproduce the observed phenomena and investigate about its limitations to predict complicated mixing phenomena between the subcooled emergency cooling water and the two-phase flow in the downcomer. The obtained results show that the overall trends of the main test variables are well reproduced by the calculations. In particular, the pressure in the primary system show excellent agreement with the experiment. The loop seal clearance phenomenon was observed in the calculation and it was found to have an important influence on the transient progression. Moreover, the collapsed water levels in the core are accurately reproduced in the simulations. However, the drop in the downcomer level before the activation of the DVI from safety injection tanks was underestimated due to multi-dimensional phenomena in the downcomer that are not properly captured by one-dimensional simulations.

• 한국수소및신에너지학회논문집
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• 제7권2호
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• pp.121-128
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• 1996

수소액화를 위한 직접냉각장치를 개발하고, 이의 성능특성을 시험하였다. 직접냉각장치는 액화용기, 복사쉴드, 저온조와 GM냉동기 등으로 구성하였다. 개발된 액화장치의 cool-down 및 warm-up특성이 상세하게 규명되었다. 본 냉각장치에서 냉각이 시작된지 약 45분 후, 액화용기내의 수소가 액화되기 시작함을 확인하였다. 또한 동일한 실험을 기체헬륨에 대하여 수행하였으며, 기체헬륨은 주어진 작동조건에서 액화되지 않으므로 수소의 경우와는 다른 cool-down 및 warm-up 특성을 보였다. 충전된 기체의 자연대류현상의 영향을 고찰하기 위하여 액화용기내에 진공상태를 유지하면서 시험하였다. 이때 진공상태에서의 액화용기의 냉각시간은 현저히 증가함을 보였다.

• 대한전기학회:학술대회논문집
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• 대한전기학회 2003년도 추계학술대회 논문집 전기기기 및 에너지변환시스템부문
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• pp.104-106
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• 2003

In recent years for propulsion of cooling fan in cars are more used electrical motors than the engine direct coupled type. But the electrical motor which is now used has the brush and the commutator. Because of the brush and the commutator the electrical motor has short life time, low efficiency and mechanical- electrical noise. Therefore it is tried to develope brushless dc motor. The motor is located in the hot air from the radiator. The motor temperature increases high and the increasing of the motor temperature rolls big in its character. The cooling fan motor has relative small in size and input voltage is low. For 300 w output power must be the current of the motor high which causes high copper loss. In this paper will be tested and analysed characteristics of a dc motor which is now used for cooling fan and a BLDC motor will be designed with same character of the brushed motor and with considering of improvement of the efficiency. After design the motor should be analysed and tested.

• Advances in Energy Research
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• 제7권2호
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• pp.147-166
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• 2020

Industrial cooling towers are often ageing infrastructure that is expensive to maintain and operate. A novel approach is introduced in which a heat pump circuit is incorporated to reduce the load upon the towers by extracting low-grade energy from the stream sent to the towers and repurposing in on-site processing operations. To demonstrate the concept, a model was constructed, which uses industrial data on cooling towers linked to a smelter's sulphuric acid plant, to allow direct economic and environmental impact comparison between different heat recovery and repurposing scenarios. The model's results showed that implementing a heat pump system would significantly decrease annual operating costs and achieve a payback period of 3 years. In addition, overall CO₂ emissions could be reduced by 42% (430,000 kg/year) and a 5% heat load reduction on the cooling towers achieved. The concept is significant as the outcomes introduce a new way for energy intensive industrial sectors, such as mineral processing, to reduce energy consumption and improve long-term sustainable performance.

• 한국기계가공학회지
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• 제14권3호
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• pp.9-14
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• 2015

The Direct Metal Tooling (DMT) process is a kind of additive manufacturing processes, which is developed using various commercial steel powders, such as P20, P21, SUS420, and other non-ferrous metal powders. The DMT process is a versatile process that can be applied to various fields, such as the molding industry, the medical industry, and the defense industry. Among them, the application of the DMT process to the molding industry is one of its most attractive and practical applications, since the conformal cooling channel cores of injection molds can be fabricated at a slightly expensive cost by using the hybrid fabrication method of DMT technology compared with parts fabricated with machining technology. The main objectives of this study are to provide various characteristics of the parts made using the DMT process compared with the same parts machined from bulk materials and evaluate the performance of the injection mold equipped with a conformal cooling channel core fabricated using the hybrid method of the DMT process.

• Wind and Structures
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• 제28권4호
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• pp.215-224
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• 2019

Because of the particularity and complexity of direct air-cooling structures (ACS), wind parameters given in the general load codes are not suitable for the wind-resistant design. In order to investigate the wind loads of ACS, two 1/150 scaled three-span models were designed and fabricated, corresponding to a rigid model and an aero-elastic model, and wind tunnel tests were then carried out. The model used for testing the wind pressure distribution of the ACS was defined as the rigid model in this paper, and the stiffness of which was higher than that of the aero-elastic model. By testing the rigid model, the wind pressure distribution of the ACS model was studied, the shape coefficients of "A" shaped frame and windbreak walls, and the gust factor of the windbreak walls were determined. Through testing the aero-elastic model, the wind-induced dynamic responses of the ACS model was studied, and the wind vibration coefficients of ACS were determined based on the experimental displacement responses. The factors including wind direction angle and rotation of fan were taken into account in this test. The results indicated that the influence of running fans could be ignored in the structural design of ACS, and the wind direction angle had a certain effect on the parameters. Moreover, the shielding effect of windbreak walls induced that wind loads of the "A" shaped frame were all suction. Subsequently, based on the design formula of wind loads in accordance with the Chinese load code, the corresponding parameters were presented as a reference for wind-resistant design and wind load calculation of air-cooling structures.