• 제목/요약/키워드: Direct cooling

검색결과 308건 처리시간 0.024초

포트홀 형상이 컨덴서 튜브 직접 압출 공정 및 금형 탄성 변형에 미치는 영향 (The Effect of Porthole Shape on Elastic Deformation of Die and Process at Condenser Tube Extrusion)

  • 이정민;김병민;조훈;조형호
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2003년도 춘계학술대회논문집
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    • pp.315-318
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    • 2003
  • Recently, condenser tube which is used for a cooling system of automobiles is mainly manufactured by the conform extrusion but this method is inferior as compared with direct extrusion in productivity per the unit time and in the equipment investment. Therefore, it is essential for the conversion of direct extrusion with porthole die. The direct extrusion with porthole die can produce condenser tube which has the competitive power in costs and qualities compared with the existing conform extrusion. This study is designed to evaluate metal flow, welding pressure, extrusion load tendency of mandrel deflection that is affected by variation of porthole shape in porthole die. Estimation is carried out using finite element method under the non-steady state. Also this study was examined into the cause of mandrel fracture through investigating elastic deformation of mandrel during the extrusion.

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포트홀 형상 변화를 고려한 Al 멀티셀 튜브 압출공정 해석 (FE Simulation of Extrusion Process for Al Multi Cell Tube According to the Changes of the Porthole Shape)

  • 이정민;김동환;조형호;김병민
    • 대한기계학회논문집A
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    • 제29권8호
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    • pp.1146-1152
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    • 2005
  • Recently, multi cell tube which is used for a cooling system of automobiles is mainly manufactured by the conform extrusion but this method is inferior as compared with direct extrusion in productivity per the unit time and in the equipment investment. Therefore, it is essential for the conversion of direct extrusion with porthole die. The direct extrusion with porthole die can produce multi cell tube which has the competitive power in costs and qualities compared with the existing conform extrusion. This study is designed to evaluate metal flow, welding pressure, extrusion load, tendency of mandrel deflection that is affected by variation of porthole shape in porthole die. Estimation is carried out using finite element method under the non-steady state. Also this study was examined into the cause of mandrel fracture through investigating elastic deformation of mandrel during the extrusion.

Thermodynamic Analysis of Hydrogen Lquefaction Systems Using Gifford-McMahon Cryocooler

  • Chang, Ho-Myung;Park, Dae-Jong;Kang, Byung-Ha
    • International Journal of Air-Conditioning and Refrigeration
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    • 제8권2호
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    • pp.39-50
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    • 2000
  • Thermodynamic cycle analysis is presented to estimate the maximum liquefaction rate of hydrogen for various systems using a Gifford-McMahon(GM) cryocooler. Since the present authors` previous experiments showed that the gaseous hydrogen was liquefied approximately at the rate of 5.1 mg/s from the direct contact with a commercial two-stage GM refrigerator, this study has been proposed to predict how much the liquefaction rate can be increased in different configurations using the GM cooler and with improved heat exchangers. The optimal operating conditions have been analytically sought with real properties of normal hydrogen for the Linde-Hampson(L-H) system precooled by single-stage GM, the direct-contact system with two-stage GM, the L-H system precooled by two-stage GM, and the direct-contact system with helium GM-JT (Joule-Thomson). The maximum liquefaction rate has been predicted to be only about 7 times greater than the previous experiment, even though the highly effective heat exchangers may be employed. It is concluded that the liquefaction rate is limited mainly because of the cooling capacity of the commercially available GM cryocoolers and a practical scale of hydrogen liquefaction is possible only if the GM cooler has a greater capacity at 70-100 K.

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DED 기술을 이용한 고속도 공구강 M4 분말 적층에 관한 연구 (Study of High Speed Steel AISI M4 Powder Deposition using Direct Energy Deposition Process)

  • 이은미;신광용;이기용;윤희석;심도식
    • 소성∙가공
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    • 제25권6호
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    • pp.353-358
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    • 2016
  • Direct energy deposition (DED) is an additive manufacturing technique that involves the melting of metal powder with a high-powered laser beam and is used to build a variety of components. In recent year, it can be widely used in order to produce hard, wear resistant and/or corrosion resistant surface layers of metallic mechanical parts, such as dies and molds. For the purpose of the hardfacing to achieve high wear resistance and hardness, application of high speed steel (HSS) can be expected to improve the tool life. During the DED process using the high-carbon steel, however, defects (delamination or cracking) can be induced by rapid solidification of the molten powder. Thus, substrate preheating is generally adopted to reduce the deposition defect. While the substrate preheating ensures defect-free deposition, it is important to select the optimal preheating temperature since it also affects the microstructure evolution and mechanical properties. In this study, AISI M4 powder was deposited on the AISI 1045 substrate preheated at different temperatures (room temperature to $500^{\circ}C$). In addition, the micro-hardness distribution, cooling rates, and microstructures of the deposited layers were investigated in order to observe the influence of the substrate preheating on the mechanical and metallurgical properties.

온도 프로파일 가시화를 통한 프랙탈 구조 마이크로채널 히트싱크의 열수력학적 특성 최적화 (Direct Visualization of Temperature Profiles in Fractal Microchannel Heat Sink for Optimizing Thermohydrodynamic Characteristics)

  • 이한솔;곽노균
    • 한국가시화정보학회지
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    • 제22권1호
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    • pp.79-84
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    • 2024
  • As microchips' degree of integration is getting higher, its cooling problem becomes important more than ever. One of the promising methods is using fractal microchannel heat sink by mimicking nature's Murray networks. However, most of the related works have been progressed only by numerical analysis. Perhaps such lack of direct experimental studies is due to the technical difficulty of the temperature and heat flux measurement in complex geometric channels. Here, we demonstrate the direct visualization of in situ temperature profile in a fractal microchannel heat sink. By using the temperature-sensitive fluorescent dye and a transparent Polydimethylsiloxane window, we can map temperature profiles in silicon-based fractal heat sinks with various fractal scale factors (a=1.5-3.5). Then, heat transfer rates and pressure drops under a fixed flow rate were estimated to optimize hydrodynamic and thermal characteristics. Through this experiment, we found out that the optimal factor is a=1.75, given that the differences in heat transfer among the devices are marginal when compared to the variances in pumping power. This work is expected to contribute to the development of high-performance, high-efficiency thermal management systems required in various industrial fields.

중간엽줄기세포의 초자화 동결법에 의한 냉동보존 (Cryopreservation of Mesenchymal Stem Cells by Vitrification)

  • 이효종;강선영;박세진;이승용;이희천;고필옥;박지권;백원영;연성찬
    • 한국임상수의학회지
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    • 제28권4호
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    • pp.394-398
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    • 2011
  • Mesenchymal stem cells (MSC) are pluripotent cells that can be found in umbilical cord blood from new borne babies as well as placenta, bone marrow, adipose tissue, amniotic fluid, muscle, et al. MSC are capable of renewing themselves without differentiation in long-term culture, also can be differentiated into various tissues under specific condition. Formulating a cryopreservation protocol for the MSC is required because these cells cannot survive for long periods under in vitro culture conditions and a new formulation of harmless cryoprotectant is needed for the direct injection of MSC into patients. The undifferentiated MSC were frozen with a vitrification solution of 40% ethylene glycol, 20% Ficoll-70 and 0.3M sucrose. The survival rate after thawing and their proliferation rate were examined and compared with slow rate cooling methods using dimethylsulfoxide (DMSO). The vitrification method showed high survival rate after thawing and proliferation capacity comparable to DMSO. It can be suggested that ultra-rapid cooling method by vitrification is reliable methods for long term preservation of MSC and the vitrification solution with ethylene glycol, Ficoll-70 and sucrose will be more beneficially used for direct transplantation of MSC into patients than DMSO solution.

애구(艾灸)의 연소(燃燒) 구간별(區間別) 열량비(熱量比)에 대(對)한 연구(硏究) (An Experimental Study on the combustion calorie ratio to moxibustion)

  • 강기원;남상수;이재동;최도영;안병철;박동석;이윤호;최용태
    • Journal of Acupuncture Research
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    • 제15권2호
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    • pp.173-182
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    • 1998
  • In order to evaluate calorie rate of moxa-combustion(direct moxibustion=DM, indirect moxibustion with stainless steel tube=IMS, indirect moxibustion with ginger slice=IMG), calorie rate(%) in the preheating period, heating period, retaining period, and cooling period was calculated respectively to the total combustion calories in all the periods. The result are as follow: 1. Indirect moxibustion with stainless steel tube had the highest rate with the statistical significance than other groups during the preheating period, represented statistical differences between IMS group and IMG group, and also between DM group and IMS group. 2. Indirect moxibustion with ginger slice group showed the highest rate with the statistical significance and followed by DM group and IMG group during the heating period, represented statistical difference among DM, IMS, and IMG group. 3. Direct moxibustion group had the highest rate with the statistical significance than other group during the retaining period, represented statistical difference between DM group and IMG group, and also between DM group and IMS group. 4. Indirect moxibustion with stainless steel tube had the highest rate with the statistical significance than other groups during the cooling period, represented statistical differences between IMS group and IMG group, and also between IMS group and DM group.

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Process Technology of the Direct Separation and Recovery of Iron and Zinc Metals Contained in High Temperature EAF Exhaust Gas

  • Furukawa, Takeshi;Sasamoto, Hirohiko;Isozaki, Shinichi;Tanno, Fumio
    • 대한전자공학회:학술대회논문집
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    • 대한전자공학회 2001년도 The 6th International Symposium of East Asian Resources Recycling Technology
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    • pp.393-397
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    • 2001
  • The innovatory process, that is the direct separation and recovery of the iron and zinc metals contained in the high temperature exhaust gas generated from the electric arc furnace fer the inn scrap melting and/or the dust treatment, has been proposed. This proposed process consists of the moving coke bed filter that is directly connected to the electric furnace, and the following heavy metal condenser. The exhaust gas passes through the filter and the condenser right after exhausting from the electric furnace. The moving coke bed filter is being controlled at about 1000℃ and collects iron and slag components contained in the high temperature exhaust gas. Heavy metals such as zinc and lead pass through the filter as vapor. Based on the thermodynamic considerations, the iron oxide and the zinc oxide are reduced in the filter. The solution loss reaction rate is comparatively low at about 1000℃ in the coke bed filter by the analysis using the mathematical simulation model. The heavy metal condenser is installed in the position after the coke bed filter, and rapidly cools the gas from about 1000℃ to 450℃ by a full of the cooling medium like the solid ceramic ball in addition to the cooling from the wall. The zinc and lead vapor condense and separate f개m the gas in a liquid state. The investigation of the characteristics of the exhaust gas of the commercial electric arc furnace, the fundamental experiments of the laboratory scale and the bench scale ensured the formation of this proposed process. A small-scale pilot plant examination is carrying out at present to confirm the formation of the process. It is certain that the dust generation of the electric arc furnace is extremely decreased, and it can save the energy consumption of usual dust treatment processes by the realization of this process.

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ADVANCED DVI+

  • Kwon, Tae-Soon;Lee, S.T.;Euh, D.J.;Chu, I.C.;Youn, Y.J.
    • Nuclear Engineering and Technology
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    • 제44권7호
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    • pp.727-734
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    • 2012
  • A new advanced safety feature of DVI+ (Direct Vessel Injection Plus) for the APR+ (Advanced Power Reactor Plus), to mitigate the ECC (Emergency Core Cooling) bypass fraction and to prevent switching an ECC outlet to a break flow inlet during a DVI line break, is presented for an advanced DVI system. In the current DVI system, the ECC water injected into the downcomer is easily shifted to the broken cold leg by a high steam cross flow which comes from the intact cold legs during the late reflood phase of a LBLOCA (Large Break Loss Of Coolant Accident)For the new DVI+ system, an ECBD (Emergency Core Barrel Duct) is installed on the outside of a core barrel cylinder. The ECBD has a gap (From the core barrel wall to the ECBD inner wall to the radial direction) of 3/25~7/25 of the downcomer annulus gap. The DVI nozzle and the ECBD are only connected by the ECC water jet, which is called a hydrodynamic water bridge, during the ECC injection period. Otherwise these two components are disconnected from each other without any pipes inside the downcomer. The ECBD is an ECC downward isolation flow sub-channel which protects the ECC water from the high speed steam crossflow in the downcomer annulus during a LOCA event. The injected ECC water flows downward into the lower downcomer through the ECBD without a strong entrainment to a steam cross flow. The outer downcomer annulus of the ECBD is the major steam flow zone coming from the intact cold leg during a LBLOCA. During a DVI line break, the separated DVI nozzle and ECBD have the effect of preventing the level of the cooling water from being lowered in the downcomer due to an inlet-outlet reverse phenomenon at the lowest position of the outlet of the ECBD.

초내열합금 CM247LC의 조직 및 인장특성에 미치는 초기 일방향응고 조건의 영향 (Effect of Initial Solidification Condition During Directional Solidification on the Grain Growth and the Tensile Properties of Superalloy CM247LC)

  • 정재준;권석환;정의석;조창용;이재현
    • 한국주조공학회지
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    • 제42권2호
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    • pp.77-82
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    • 2022
  • 일방향응고 초내열합금 CM247LC의 응고조건에 따른 조직과 기계적 특성을 고찰하기 위해 초기 응고조건을 인위적으로 변화시켜 일방향응고를 진행하였다. 초기 응고 조건은 알루미나 판의 삽입, 접종재의 삽입, Ni foil의 삽입과 냉각판에 직접 주입 등으로 조절하였으며, 이에 따라 초기 결정립의 수의 많은 차이를 보였으며 응고방향과 평행으로 성장하는 결정립의 형태 및 γ' 석출상의 크기 등에서도 많은 차이를 보였다. 냉각속도가 빠른 용탕의 냉각판에 직접 주입한 경우 많은 결정립, 미세한 γ'상 및 γ-γ'공정상 등이 나타났다. 빠른 냉각은 고체/액체 사이의 온도구배를 증가시켜 일방향응고 후 1차 수지상 간격을 미세하게 함으로써 우수한 인장특성을 갖게 하였다.