• 제목/요약/키워드: Dip-coating process

검색결과 132건 처리시간 0.028초

식물유래 섬유자원의 재활용: 탈묵 수율 개선을 위한 신문 지료의 수화 촉진 방안 (Recycling of Plant Fiber Resources: Enhanced Hydration of Newspaper Stock for Decrease of Deinking Reject)

  • 정성현;김중호;주종훈;방재욱
    • 한국펄프종이공학회:학술대회논문집
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    • 한국펄프종이공학회 2011년도 추계학술발표회 논문집
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    • pp.39-41
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    • 2011
  • The recycling rate of recovered paper in Korea is the highest in the world, 92%, but remanufacturing yield is low due to the extremely poor quality of the paper. The poor quality, in turn, influences to the reject amount in deinking process. To increase the yield of old newspaper recycling process, hydrophobic degree of inorganic pigments of deinking stock must be reduced. To determine the hydrophobicity, Pitch Potential Deposit Tester (PDT) was newly designed and applied with respect to the SB latex property of various quality used in Korea; its hydrophobic degree according to Tg, gel content, charge and particle size of latex and optimum designing condition of SB latex. And below are the conclusions: 1. The reason of excessive reject from old newspaper deinking process for total amount of printed ink is loss of inorganic pigments. When lipase, a biochemical catalyst, was applied with the purpose of preventing inorganic pigments loss about more than 70% of total reject weight and promoting hydration of pulp for deinking, deinking process yield of pre flotation secondary stage increased remarkably without any changes of deinking efficiency. 2. Lipase improved deinking stock by cutting ester linkage on surface of hydrophobic materials to promote its hydration. From this, it reached the conclusion that hydration degree of stock exercises significant effect on flotation deinking process yield. 3. Inorganic alkali promotes hydration of deinking stock. But there have been needs for more fundamental measures other than inorganic alkali of promoting hydration for yield improvement. For this, this study intended to find out reasons of chemical properties change on surface of hydrophobic material by change of pH. 4. Pitch Deposit Test (PDT) was performed for understanding principle of why surface of coating flake from OMG is hydrophobic and why it becomes hydrophilic when pH of stock is alkaline. As a result of this test, it is determined that swelling property by change of pH of latex film, which were used as coating adhesive is the reason for hydrophobic change. 5. Hydrophilicity of coating flake increased with hydrophilic pigments. And as more of SB Latex adhesive was used and higher of calcium hardness of stock became, its hydrophilicity decreased. SB Latex adhesive film is reformed by mechanical friction. For having hydrophilicity under neutral pH, strong bruising action such as kneading is required. 6. Because swelling of adhesive film decreases as Tg of SB latex gets lower and mean diameter gets smaller, it shows hydrophobicity under neutral pH. This lowers hydrophilicity of coating flake, which leads to easy elimination with flotation reject on DIP process. Therefore, for improving future flotation yield, it is necessary to develop to use eco-friendly clean SB latex by raising Tg and increasing mean diameter for recycling, and as a result, to reduce excessive loss of coating flake as a reject from deinking process.

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Application of Taguchi Method and Orthogonal Arrays for Optimization of Adhesion of $SrZrO_3$ Coatings on Ag/Bi(2223) Tapes

  • Lee, Se-Jong;Lee, Deuk-Yong;Song, Yo-Seung;Kim, Bae-Yeon
    • 한국초전도ㆍ저온공학회논문지
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    • 제5권1호
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    • pp.13-16
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    • 2003
  • Adhesion of $SrZrO_3$ resistive oxide barrier on Ag sheathed Bi(2223) tapes prepared by the sol-gel and dip-coating method was evaluated with an aid of Taguchi method and Lie($2^1{\times}3^7$) orthogonal arrays to determine the optimal process combination of levels of factors that best satisfy the bigger is better quality characteristic (QC=B). For analyses of results statistical calculations such as average and analysis of variance (ANOVA) were employed to analyze the results for improving the performance qualities of the dip-coated $SrZrO_3$ film. Experimentally, the performance of the films was evaluated in terms of bond strength by varying Sr/Zr moi ratio (A), amount of organic vehicle additives (B), drying temperature (C) and time (D), heat treatment temperature (E) and time (F), respectively. The optimal combination of levels of factors was determined to be $A_3B_2C_3D_2E_1F_3$ having a 90% confidence level.

은이 피복된 단심 Bi(2223) 초전도 선재에 대한 SrZrO3 코팅층의 접착강도 특성 (Bond Strength of SrZrO3 Coatings on Ag Sheathed Bi(2223) Mono-core Tape)

  • 이세종;예경환;이득용;송요승
    • 한국세라믹학회지
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    • 제39권10호
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    • pp.1001-1006
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    • 2002
  • 은이 피복된 Bi(2223) 단심 초전도 선재에 절연층으로 $SrZrO_3$ 피막을 졸-겔과 딥-코팅법으로 제조하여 $SrZrO_3$ 코팅층과 초전도 선재간 접착력 특성을 조사하였다. 실험인자로는 출발원료의 몰비, 유기화합물 첨가량, 건조온도 및 시간, 열처리 온도 및 시간이었으며 다구찌법의 망대특성과 $L_18(2^1{\times}3^7)$ 직교배열표를 이용하여 코팅층의 최적조건인 인자와 수준 조합의 최적화를 접착강도를 측정하여 분석하였다. 최적의 접착 특성을 가진 코팅조건은 Sr/Zr의 몰비가 0.3/0.7, 유기화합물 첨가량이 5wt%, 건조온도 및 시간은 160${\circ}C$ 10분, 열처리 온도 및 시간은 500${\circ}C$ 20분이었다. 분산분석 결과, 유의수준이 ${\alpha}$=0.1인 통계적으로 90% 신뢰공정이었다.

습식법을 이용한 고체산화물 연료전지용 세라믹 연결재 제조 특성연구 (A study on the fabrication technology of ceramic interconnect for the SOFC by wet process)

  • 이길용;김종희;송락현;백동현;정두환;신동열
    • 한국재료학회:학술대회논문집
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    • 한국재료학회 2003년도 춘계학술발표강연 및 논문개요집
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    • pp.200-200
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    • 2003
  • 고체산화물 연료전지(SOFC)에서 사용되는 연결재의 주 기능은 각 단위 셀의 연료극과 다음 셀의 공기극을 전기적으로 연결하여, 공기와 사용연료의 분리역할을 하기 위하여 사용된다. SOFC용 연결재는 다른 구성요소 소재보다, 높은 전자 전도성, 낮은 이온전도성, 우수한 기계 적강도가 요구되며, SOFC는 고온에서 작동되기 때문에, 상온에서 작동온도까지 다른 요소 소재들과 유사한 열팽창계수와 물리, 화학적으로 안정성이 요구된다. 현재 연결재 제조기술은 EVD, CVD, plasma spraying, tape casting 등 다양하게 연구되고 있으며, 본 연구는 세라믹 연결재 증착방법 중 저렴한 비용으로 대량 생산이 용이한 습식법(dip coaling)을 적용하여, 연료극 지지체식 flat-tube형 고체산화물 연료전지의 지지체를 위해 세라믹 연결재를 제조하고, 그 특성을 연구하였다. 세라믹 연결재로써 선정한 합성조성은 LaCr $O_3$에 Ca이 치환 고용된 L $a_{0.6}$C $a_{0.41}$Cr $O_3$으로 pechini법으로 합성하였다. 합성된 조성은 100$0^{\circ}C$에서 5시간 하소후 가속 Ball Milling하여 0.5$\mu\textrm{m}$의 평균입자크기를 얻을 수 있었다. XRD 상분석결과 perovskite상 (L $a_{1-x}$ Ca/x/Cr $O_3$)과 CaCr $O_4$를 얻을 수 있었다. slurry를 제조하여 막의 밀착성을 증진시키기 위해 sand blasting시킨 flat tube지지체에 진공펌프를 이용하여 소재내부와 외부의 압력차로 dip coating한 후, 140$0^{\circ}C$로 소결 하였다. coating 결과 박리현상은 없었으나, 표면과 단면의 SEM분석결과 다소 porous한 박막층이 형성되었으며, Ca이온이 지지체로 permeation되는 현상이 발생하였다. 이와 같은 결과로부터 보다 치밀한 박막생성을 위해, slurry 제조조건을 변화시켰으며, Ca이온의 migration을 막기 위해 barrier layer를 이용하였다 완전 소결된 지지체는 가스투과도와 전기전도도측정을 통하여 특성을 평가하였다.였다.다.

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졸-겔법을 이용한 고투과율 유리 박막의 제조 (Preparation of High-Transmittance Glass Thin Films by the Sol-Gel Process)

  • 황규석;송종은;이형민;임용무;김상문;심문식;윤연흠
    • 한국안광학회지
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    • 제4권1호
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    • pp.45-49
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    • 1999
  • 고투과율 박막을 제조하기 위하여 실리콘 알콕사이드와 붕산을 출발물질로 사용하고 dip-coating 기술을 이용하여 현미경을 슬라이드 유리 위에 박막을 제조 하였다. 시간에 따른 졸의 정도를 조사하여 박막의 두께를 조절하였고, $B_2O_3$의 량을 5, 10, 15, 20 mol%로 변화하여 박막을 제조하였다. 조성변화에 따른 박막의 가시영역에서의 투과율과 적외선 투과율을 측정하였으며, 이에 따른 박막의 굴절율 변화를 조사하였다. 15 mol% 의 $B_2O_3$가 첨가 되었을 때 가시영역에서의 투과율은 최대였으며, 굴절율은 최소값을 나타냈다. 그러나 20mol%의 $B_2O_3$가 첨가되면 오히려 투과율이 감소하였으며, 우리는 이를 굴절율과 연관지어 설명하고자 한다.

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유리기판의 친수.소수 상태 변화를 이용한 자기정렬 Ag Pattern 형성 연구 (Self Assembled Patterns of Ag Using Hydrophobic and Hydrophilic Surface Characteristics of Glass)

  • 추병권;최정수;김건정;이선희;박규창;장진
    • 한국진공학회지
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    • 제15권4호
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    • pp.354-359
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    • 2006
  • 일반적인 포토리소그래피를 사용하지 않고 마이크로미터 혹은 나노미터 단위의 패턴형성을 위한 연구가 최근 많은 연구그룹에 의해 진행되고 있다. 본 실험에서는 패턴이 형성된 polydimelthylsiloxane (PDMS) 몰드를 octadecyltrichlorosilane (OTS) 용액에 dipping 하여 PDMS 표변에 OTS 단분자막을 형성하고 micro contact printing (${\mu}-CP$) 방법으로 OTS 단분자 막을 유리기판 표면위로 전사하였다. 전사된 OTS 단분자막은 친수성 유리기판 위에서 소수성 표면특성을 갖게 하며, 친수성은 용액 속에 dipping 하였을 때 소수성 표면 위에는 코팅되지 않도록 한 이 방법을 이용하여 유리기판 위에 Ag 패턴을 형성하였다. 또한, 세척직후 친수성 표면 특성을 보이는 유리기판의 시간에 따른 접촉각 측정을 통해 표면에너지의 변화를 분석하였다.

MOD-TFA 공정으로 YBCO 박막제조 시 열처리 온도와 용매의 영향 (The effect of annealing temperature and solvent on the fabrication of YBCO thin films by MOD-TFA process)

  • 허순영;유재무;김영국;고재웅;이동철
    • Progress in Superconductivity
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    • 제5권1호
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    • pp.84-87
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    • 2003
  • $YBa_2$$Cu_3$$O_{7-x}$ (YBCO) thin films were fabricated by MOD-TFA process via dip-coating method on LaAlO$_3$, (LAO) single crystalline substrates. In this study, we investigated effect of annealing temperature and solvent on the microstructure and texture of YBCO thin films. The precursor films were annealed at various temperature to improve surface morphologies and phase purities. It was shown that the films annealed at relatively lower and higher temperature exhibit low phase purity and crystallinity. The effect of various solvents on surface morphologies and second phase has been investigated.

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잉크젯 프린팅 공정에 의한 유전체 후막의 제조 및 특성 (Structure and Properties of Polymer Infiltrated Alumina Thick film via Inkjet Printing Process)

  • 장헌우;구은회;김지훈;김효태;윤영준;황해진;김종희
    • 한국전기전자재료학회논문지
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    • 제22권4호
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    • pp.297-302
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    • 2009
  • We have successfully fabricated the alumina thick films using inkjet printing processes without a high temperature sintering process. Alumina suspension as dielectric ink was formulated by combining nano-sized alumina powders with an anionic polymer dispersant in formamide/water as co-solvent. The thickness of the printed alumina thick film was measured at around 5 um by field emission scanning electron microscope. The calculated packing density of 68.5 % from the printed alumina thick film was much higher than the same films fabricated by conventional casting or dip coating processes. Q factor of the dielectrics thick film infiltrated with cyanate ester resin was evaluated by impedance analyzer.

CONDUCTIVE SnO$_2$ THIN FILM FABRICATION BY SOL-GEL METHOD

  • Lee, Seung-Chul;Lee, Jae-Ho;Kim, Young-Hwan
    • 한국표면공학회지
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    • 제32권3호
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    • pp.456-460
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    • 1999
  • Transparent conducting tin (IV) oxide thin films have been studies and developed for the electrode materials of solar cell substrate. Fabrication of tin oxide thin films by sol-gel method is process development of lower cost photovoltaic solar cell system. The research is focused on the establishment of process condition and development of precursor. The precursor solution was made of tin isopropoxide dissolved in isopropyl alcohol. The hydrolysis rate was controlled by addition of triethanolamine. Dip and spin coating technique were applied to coat tin oxide on borosilicate glass. The resistivity of the thin film was lower than 0.1Ω-cm and the transmittance is higher than 90% in a visible range.

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연속식 용융아연도금 공정에서 단부 과도금 현상을 방지하기 위한 하향 대칭 분류유동 연구 (A Downwardly Deflected Symmetric Jet to prevent Edge Overcoating in Continuous Hot-Dip Galvanizing)

  • 안기장;정명균
    • 대한기계학회논문집B
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    • 제29권10호
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    • pp.1156-1162
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    • 2005
  • In this study, a noble method is proposed to prevent the edge overcoating (EOC) that may develop near the edge of the steel strip in the gas wiping process of continuous hot-dip galvanizing. In our past study (Trans. of the KSME (B), Vol. 27, No. 8, pp. $1105\~1113$), it was found that EOC is caused by the alternating vortices which are generated by the collision of two opposed jets in the region outside the steel strip. When the two opposed jets collide at an angle much less than $180^{o}$, non-alternating stable vortices are established symmetrically outside the steel strip, which lead to nearly uniform pressure on the strip surface. In order to deflect both jets downward by a certain angle, a cylinder with small diameter is installed tangentially to the exit of the lower lip of the two-dimensional jet. In order to find an optimum cylinder diameter, the three dimensional flow field is analysed numerically by using the commercial code, STAR-CD. And the coating thickness is calculated by using an integral analysis method to solve the boundary layer momentum equation. In order to compare the present noble method with the conventional baffle plate method to prevent the EOC, the flow field with a baffle plate is also calculated. The calculation results show that the tangentially installed cylinder at the bottom lip of the jet exit is more effective than the baffle plate to prevent EOC.