• 제목/요약/키워드: Dip Coating

검색결과 377건 처리시간 0.022초

용융아연도금강판의 단면부 부식특성 (The corrosion behavior of galvanized steel sheets at the cut edges)

  • 남궁성;허보영
    • 한국표면공학회지
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    • 제34권4호
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    • pp.297-302
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    • 2001
  • As GA (Hot dip galvannealed steel sheet) has good corrosion resistance, weldability and paintability as well as excellent formability, it's demand is rapidly increasing for automotive panels. The GA coated layers are composed of several kinds of brittle Fe-Zn Metallic compounds which are susceptible to powdering during the press forming, however, very careful controls of manufacturing conditions such as galvannealing heat-treatment or bath composition are essential to meet with the required quality of automotive use. In this study the required characteristics of automotive panel are practically surveyed in detail and the appropriate manufacturing conditions of galvannealing or bath composition have experimentally investigated by using the various analyzing and simulating equipments. The result in this study indicated that the corrosion resistance at the cut edges was improved by increasing of coating weight and decreasing of thickness of sheet steels.

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용융아연도금강판의 표면특성에 미치는 조질압연 조업조건의 영향 (Effect of Skinpassing Conditions on the Surface Characteristics of Hot-dip Galvanized Steel Sheets)

  • 전선호
    • 한국표면공학회지
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    • 제34권4호
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    • pp.327-336
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    • 2001
  • The skinpassing conditions such as roll type, roll force and roll roughness of the work roll were evaluated to give the surface properties of the galvanized steel sheets that were required for automotive and to get rid of the surface defects that caused with the bad control of galvanized coating process parameters. The surface defects of the galvanized steel sheets such as the ripple mark and the scratch were completely removed as the roll force of SPM work roll was increased and the amount of the transfer of roll surface texture to the strip was also gained a lot. The image clarity of electro discharge textured (EDT) coated steel sheets before and after painting was higher than that of the bright (BRT) and shot blasted (SBT) coated steel sheets because of higher PPI value, lower waviness and uniform surface pattern. Since micro-craters transferred on the surface of the galvanized steel sheets played a role of nucleation sites of chromate reaction, Increase of micro-craters was bring to better corrosion resistance with the increase of the roll force and the use of EDT roll at the skin pass mill.

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Preparation and Characterization of Sol-Gel Derived $SiO_2-TiO_2$ -PDMS Composite Films

  • 황진명;여창선;김유항
    • Bulletin of the Korean Chemical Society
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    • 제22권12호
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    • pp.1366-1370
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    • 2001
  • Thin films of the SiO2-TiO2-PDMS composite material have been prepared by the sol-gel dip coating method. Acid catalyzed solutions of tetraethoxy silane (TEOS) and polydimethyl siloxane (PDMS) mixed with titanium isopropoxide Ti(OiPr) were used as precursors. The optical and structural properties of the organically modified 70SiO2-30TiO2 composite films have been investigated with Fourier Transform Infrared Spectroscopy (FT-IR), UV-Visible Spectroscopy (UV-Vis), Differential Thermal Analysis (DTA) and prism coupling technique. The films coated on the soda-lime-silicate glass exhibit 450-750 nm thickness, 1.56-1.68 refractive index and 88-94% transmittance depending on the experimental parameters such as amount of PDMS, thermal treatment and heating rate. The optical loss of prepared composite film was measured to be about 0.34 dB/cm.

Ni Foam-Supported Ni Nanoclusters for Enhanced Electrocatalytic Oxygen Evolution Reaction

  • Hoeun Seong;Jinhee Kim;Kiyoung Chang;Hyun-woo Kim;Woojun Choi;Dongil Lee
    • Journal of Electrochemical Science and Technology
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    • 제14권3호
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    • pp.243-251
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    • 2023
  • Developing oxygen evolution reaction (OER) electrocatalysts is essential to accomplish viable CO2 and water electrolysis. Herein, we report the fabrication and OER performance of Ni-foam (NF)-immobilized Ni6 nanoclusters (NCs) (Ni6/NF) prepared by a dip-coating process. The Ni6/NF electrode exhibited a high current density of 500 mA/cm2 for the OER at an overpotential as low as 0.39 V. Ni6/NF exhibited high durability in an alkaline solution without corrosion. Electrokinetic studies revealed that OER can be easily initiated on Ni6 NC with fast electron-transfer rates. Finally, we demonstrated stable CO2-to-CO electroreduction using an NC-based zero-gap CO2 electrolyzer operated at a current density of 100 mA/cm2 and a full-cell potential of 2.0 V for 12 h.

Nanostructure formation in thin films of block copolymers prepared by controlled radical polymerization

  • Voit, B.;Fleischmann, S.;Messerschmidt, M.;Leuteritz, A.
    • 한국고분자학회:학술대회논문집
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    • 한국고분자학회 2006년도 IUPAC International Symposium on Advanced Polymers for Emerging Technologies
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    • pp.99-100
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    • 2006
  • Orthogonally protected block copolymers of based on p-hydroxystyrene were prepared with high control via nitroxy mediated radical polymerization using an alkoxyamine as an unimolecular initiator. Thin films of partially protected block copolymer were prepared by spin or dip coating. A well defined nanostructure could be observed as a result of phase separation e.g. cylinders in a matrix oriented perpendicular or parallel to the substrate. The nanostructure of the polymeric films can be defined by the block copolymer composition and it determines surface properties and allows further, selective functionalization, e.g. via click chemistry. The thin films can be designed in a way to allow a patterning based on a thermal or photochemical stimulus.

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졸-겔법으로 제조된 비정질의 텅스텐 산화물 박막과 황산 전해질 계면에서 일어나는 수소의 층간 반응에 대한 전기화학적 특성 (Electrochemical Characteristic on Hydrogen Intercalation into the Interface between Electrolyte of the 0.1N H2SO4and Amorphous Tungsten Oxides Thin Film Fabricated by Sol-Gel Method)

  • 강태혁;민병철;주재백;손태원;조원일
    • 공업화학
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    • 제7권6호
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    • pp.1078-1086
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    • 1996
  • 본 연구에서는 W-IPA(peroxo-polytungstic acid)를 출발 물질로 하는 졸 용액을 ITO(indium tin oxide)가 입혀진 유리판 위에 침적 도포(dip-coating) 방법으로 침적시키고, 이것을 겔화시킨 후에 열처리하여 전기 발색 소자 (electrochromic device, ECD)의 텅스텐 산화물 박막 전극을 만들어 이의 전기화학적인 특성을 고찰하였다. 가장 좋은 전기 화학적 특성을 나타내는 조건은 $2g/10mL(W-IPA/H_2O)$졸 용액에 15회 침적 도포하여 $230{\sim}240^{\circ}C$의 온도로 최종 열처리 한 텅스텐 산화물 박막 전극이었으며, 침적 횟수의 증가에 따라 산화 텅스텐 박막의 두께는 비례하여 증가하였고, 5회 침적 도포 이후에는 1회 침적 도포시 약 $60{\AA}$ 두께로 막이 생성됨을 알 수 있었다. 졸-겔법으로 제조된 텅스텐 산화물 박막 전극은 X-선 회절 분석에 의하여 비정질 구조, 주사 전자 현미경에 의하여 박막 표면은 균일한 것으로 조사되었다. 다중 순환 전류-전위 주사법에 의하여 작성된 전류-전위 곡선에 의하면 순환 횟수가 수백회 이상임에도 불구하고 소 발색은 뚜렷하게 나타났으나, 더욱 많은 순환 횟수에서는 전해질인 황산 수용액 중에서 텅스텐 산화물 박막의 박리 현상이 일어나 소 발색의 전류 밀도는 차츰 감소하였다. 전위 주사 속도를 변화시키면서 순환 전류-전위 주사법에 의하여 작성된 전류-전위 곡선으로부터 구한 전기화학적 특성 값을 이용하여 반응에 참여하는 수소 이온의 확산 계수를 구할 수 있었다.

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다양한 생체고분자로 코팅된 Paclitaxel Eluting Stent의 약물함량과 세포독성 연구 (A Study of Drug Content and Cell Cytotoxicity of Paclitaxel-eluting Stents Coated with Various Biopolymer)

  • 김동곤;신일균;김한기;김성현;이주호;기병윤;나재운;서태석;김상호
    • 한국의학물리학회지:의학물리
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    • 제20권3호
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    • pp.125-131
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    • 2009
  • 본 연구는 소화기영역에서의 재협착을 방지하기 위하여 인간의 혈관 평활근 세포의 증식과 이동을 억제하며 신생내막의 형성을 억제하는 특성을 갖는 파클리탁셀(paclitaxel)을 스텐트 표면에 PVAc, PLGA, Silicone rubber 등 다양한 생체고분자로 코팅하여 paclitaxel eluting stent (PES)을 제조하고 그 특성을 분석하였다. 제조된 PES는 코팅용액의 농도가 증가할수록 그리고 코팅고분자의 분자량이 증가할수록 약물함량은 증가 되었고, bare 스텐트보다 커버드(covered) 스텐트의 표면적이 넓기 때문에 약물함량이 약 3배 정도 많음을 알 수 있었다. $^1H-NMR$ 결과에서 스텐트 표면에 파클리탁셀의 코팅과 약물의 변형이 없었음을 알 수 있었고, Silicone rubber을 제외한 다른 생체고분자는 스텐트 표면에 약물이 고르게 코팅되었음을 SEM image로부터 알 수 있었다. 그리고 in vitro에서 PES의 항암활성은 생분해성 고분자이고 분자량이 작은 PLGA 502H가 가장 높게 나타났으며, 분자량이 높을수록 낮은 항암활성을 나타냈다. 이상의 결과로부터 코팅고분자의 종류, 분자량 그리고 코팅용액의 농도를 변화시켜 약물함량을 증가시키고 약물방출을 조절할 수 있는 PES를 성공적으로 제조하였다.

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식물유래 섬유자원의 재활용: 탈묵 수율 개선을 위한 신문 지료의 수화 촉진 방안 (Recycling of Plant Fiber Resources: Enhanced Hydration of Newspaper Stock for Decrease of Deinking Reject)

  • 정성현;김중호;주종훈;방재욱
    • 한국펄프종이공학회:학술대회논문집
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    • 한국펄프종이공학회 2011년도 추계학술발표회 논문집
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    • pp.39-41
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    • 2011
  • The recycling rate of recovered paper in Korea is the highest in the world, 92%, but remanufacturing yield is low due to the extremely poor quality of the paper. The poor quality, in turn, influences to the reject amount in deinking process. To increase the yield of old newspaper recycling process, hydrophobic degree of inorganic pigments of deinking stock must be reduced. To determine the hydrophobicity, Pitch Potential Deposit Tester (PDT) was newly designed and applied with respect to the SB latex property of various quality used in Korea; its hydrophobic degree according to Tg, gel content, charge and particle size of latex and optimum designing condition of SB latex. And below are the conclusions: 1. The reason of excessive reject from old newspaper deinking process for total amount of printed ink is loss of inorganic pigments. When lipase, a biochemical catalyst, was applied with the purpose of preventing inorganic pigments loss about more than 70% of total reject weight and promoting hydration of pulp for deinking, deinking process yield of pre flotation secondary stage increased remarkably without any changes of deinking efficiency. 2. Lipase improved deinking stock by cutting ester linkage on surface of hydrophobic materials to promote its hydration. From this, it reached the conclusion that hydration degree of stock exercises significant effect on flotation deinking process yield. 3. Inorganic alkali promotes hydration of deinking stock. But there have been needs for more fundamental measures other than inorganic alkali of promoting hydration for yield improvement. For this, this study intended to find out reasons of chemical properties change on surface of hydrophobic material by change of pH. 4. Pitch Deposit Test (PDT) was performed for understanding principle of why surface of coating flake from OMG is hydrophobic and why it becomes hydrophilic when pH of stock is alkaline. As a result of this test, it is determined that swelling property by change of pH of latex film, which were used as coating adhesive is the reason for hydrophobic change. 5. Hydrophilicity of coating flake increased with hydrophilic pigments. And as more of SB Latex adhesive was used and higher of calcium hardness of stock became, its hydrophilicity decreased. SB Latex adhesive film is reformed by mechanical friction. For having hydrophilicity under neutral pH, strong bruising action such as kneading is required. 6. Because swelling of adhesive film decreases as Tg of SB latex gets lower and mean diameter gets smaller, it shows hydrophobicity under neutral pH. This lowers hydrophilicity of coating flake, which leads to easy elimination with flotation reject on DIP process. Therefore, for improving future flotation yield, it is necessary to develop to use eco-friendly clean SB latex by raising Tg and increasing mean diameter for recycling, and as a result, to reduce excessive loss of coating flake as a reject from deinking process.

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XPS를 이용한 Sb-doped $SnO_2$ 투명전도막의 특성 분석 (Characterization of transparent Sb-doped $SnO_2$ conducting films by XPS analysis)

  • 임태영;김창열;심광보;오근호
    • 한국결정성장학회지
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    • 제13권5호
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    • pp.254-259
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    • 2003
  • Sol-gel dip coating법으로 soda lime glass 기판 위에 ATO(antimony-doped tin oxide) 투명전도막을 제조할 때, 기판 위에 형성된 $SiO_2$ barrier 층 및 $N_2$ gas annealing 에 따른 광투과율 및 전기적 특성에 대한 효과를 정량적으로 측정하고, XPS(X-ray photoelectron spectroscopy) 분석을 통해 고찰하였다. $SiO_2$ barrier층을 갖는 glass 기판 위에 코팅된400 nm 두께의 ATO 박막을 질소분위기에서 annealing한 결과, 광 투과율은 84%그리고 전기저항은 약 $5.0\times 10^{-3}\Omega \textrm{cm}$로 측정되었다 XPS 분석결과 이러한 우수한 전기전도성은 $SiO_2$ buffer층이 glass 기판으로부터 Na 이온의 확산을 막아 ATO막 내에 $Na_2SnO_3$ 및 SnO와 같은 2차상 불순물의 형성을 억제하여 막 내부의 Sb의 농도 및 $Sb^{5+}/Sb^{3+}$ 비를 증가시키고, $N_2$ annealing은 $Sb^{5+}$ 도 환원시키지만 $Sn^{4+}$를 환원시키는 효과가 크게 작용하였기 때문으로 사료된다.

질소 상압플라즈마를 이용한 TiO2 박막의 표면개질 및 광활성 평가 (Surface Modification of TiO2 Thin Films by N2 Atmospheric Plasma and Evaluation of Photocatalytic Activity)

  • 임경택;김경환;박준;김경석;박유정;송선정;김종호;조동련
    • 공업화학
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    • 제20권4호
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    • pp.402-406
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    • 2009
  • 상압플라즈마 공정을 이용하여 $TiO_2$ 박막의 표면을 개질하고 광촉매 활성을 평가하였다. $TiO_2$ 박막은 $TiO_2$ 졸-겔 용액에서 유리판에 dip-coating법으로 코팅한 후 소성 온도와 소성 시간을 변화시켜 가면서 제조하였다. 표면 개질에 사용된 플라즈마는 질소 플라즈마였으며, 방전전력, 처리시간 등의 공정변수를 변화시키면서 실험을 수행하였다. 광촉매 활성은 UV-A와 형광등 하에서의 메틸렌 블루 분해효율을 바탕으로 평가하였다. XPS 분석 결과, 박막의 표면에 소량의 질소가 도핑되었음을 알 수 있었으며, 광촉매 효율은 UV-A와 형광등 하에서 모두 증가하였고, 특히 형광등 하에서 좀 더 증가하였다.