• 제목/요약/키워드: Dip Coating

검색결과 375건 처리시간 0.022초

실리카 분말이 코팅된 수처리용 규조토계 세라믹 필터의 특성평가 (Characterization of the Silica Coated Diatomite Based Ceramic Filter for Water Treatment)

  • 배병서;하장훈;송인혁;한유동
    • 한국분말재료학회지
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    • 제21권1호
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    • pp.21-27
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    • 2014
  • In this study, diatomite based materials were investigated as a support filter for silica particle coating. The silica sol for coating was synthesized by a st$\ddot{o}$ber process. The diatomite support was dry-pressed at 10 MPa and sintered at $1200^{\circ}C$ for 1 hour. The coating sol was prepared as a mixture of EtOH and silica sol. The diatomite support was coated by a dip-coating process. Silica coated diatomite filter was sintered at $1000{\sim}1200^{\circ}C$ for 1 hour. The largest pore size was decreased with increasing concentration ratio of coating sol. The gas and water permeability of silica coated diatomite decreased with increasing of concentration ratio of the coating sol.

Continuous Nanocomposite Coatings on a Phosphor for the Enhancement of the Long-term Stability

  • Kim, Jong-Woung;Song, Jung-Oh;Kim, Chang-Keun
    • 한국고분자학회:학술대회논문집
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    • 한국고분자학회 2006년도 IUPAC International Symposium on Advanced Polymers for Emerging Technologies
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    • pp.233-233
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    • 2006
  • [ $Y_{2}O_{2}S:Eu$ ], a red phosphor, coated with silica nanoparticles or nanocomposites composed of silica nanoparticles and polymeric materials such as PMMA and PVP was prepared via sol-gel process. Samples were prepared from four different methods coded P1, P2, P3, and P4. P1 includes a conventional sol-gel process and a dip-coating method while P2 has the same procedure with P1 except that nanocomposites containing both silica nanoparticles and polymer prepared by sol-gel process were used as coating materials. In P3 method, phosphors were dispersed in a solution containing silica precursor, i.e., TEOS and then polymerization was performed to coat onto the phosphors surface while P4 followed the same procedure with P3 except that a solution containing both TEOS and organic monomer were used in preparing coating materials. Among various coating methods examined in this study, uniform coating of phosphor could be achieved by using method P4, i.e., phosphor surface coating in a solution containing hydrophobic monomer and TEOS. Furthermore, $Y_{2}O_{2}S:Eu$ red phosphor coated with nanocomposite composed of PMMA matrix and silica nanoparticles exhibited enhanced PL intensity and long-term stability.

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신기능성 표면처리강판 제조기술의 최근 진보 (Recent Progress in New Functional Coating Technology)

  • 김태엽
    • 한국표면공학회:학술대회논문집
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    • 한국표면공학회 2012년도 춘계학술발표회 논문집
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    • pp.37-37
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    • 2012
  • The coated steels, mainly with zinc by either hot-dip galvanizing or electroplating, are widely used for panels of automotive, electrical appliances and construction, whose size of world market have reached 130 million tons in 2008. Current issues for the coated steels can be integrated in terms of high functionality, low cost, environment-friend and available resource. The best solution can be provided if thin layer coating with higher quality is produced by an eco-friendly process, and PVD, physical vapor deposition, can be an alternative practice to existing coating processes. PVD technologies have been very common ones in electronic and semiconductor industries, but recognized as non-profitable processes for the coated steels due to low process speed and lack of continuous operation skills. Systematic researches from 1990s in Europe, even though discouraged by a shutdown of the first Japanese PVD coating plant in 1999, have realized several continuous PVD coating plants, and also enhanced launching of developments in steel industries. To be successful with PVD coating technologies over existing ones, productivity to meet economics should be created from a highly sophisticated process. Some PVD technologies fit for the high-speed process will be introduced together with experiences from industrial applications.

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폐윤활유 재생용 TiO$_2$ 한외여과막의 제조 및 특성평가 (Preparation and Characterization of TiO$_2$ Ultrafiltration Membranes for Reclamation of Waste Lubrication Oil)

  • 김계태;현상훈
    • 한국세라믹학회지
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    • 제36권3호
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    • pp.244-254
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    • 1999
  • 폐윤활유 재생용 TiO2 한외여과막은 정밀영과용 지르코니아 복합막(즉, 복층담채) 및 알루미나 단층 담체(기공크기 0.1$mu extrm{m}$)상에 졸-겔 코팅법에 의하여 TiO2 분리막 층을 코팅하여 제조 하였다. TiO2 졸의 특성 분석을 통하여 봉입침지(sealed dip-coating) 및 가압 코팅(pressurized coating)법으로 결함이 없는 TiO2 복합막을 제조할 수 있는 코팅조건을 최적화 하였다. 합성 TiO2 한외여과막의 분리막층 두께는 1$\mu\textrm{m}$이하의 범위에서 조절되었으며,기공값을 보여주었으며 75$0^{\circ}C$까지 열처리하여도 80%정도의 용질배제율(기공크기 22.5nm)을 유지하는 점으로 봐서 고온 공정을 요하는 폐윤활유 재생막으로서 충분한 열적 안정성을 갖고 있었다.

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TiO2 담지 세라믹 필터를 활용한 아세톤 제어에 관한 연구 (Reduction of Gaseous Acetone by using TiO2 Coated Woven Filters)

  • 윤정호;박덕신;이주열;조영민
    • 한국대기환경학회지
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    • 제19권1호
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    • pp.85-92
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    • 2003
  • A new type of catalytic filers has been developed in this work. A porous photocatalytic filter was prepared by coating the titania (anatase phase) powder onto the woven metal mesh. The coating sol was prepared with unique cera-mic binder, and would assist drying condition and enhance the mechanical strength of the final ceramic filers. As a result of the test for acetone decomposition, it was found to be quite effective for the photocatalytic reaction as good at conventional glass reactors which were coated inside. The present filter type reactor is expected as one of plausible devices for the simultaneous treatment of gas - particulate materials.

졸-겔공정에 의해 Polymethylmethacrylate위에 실리카 코팅 (Silica Coating on Polymethylmethacrylate by Sol-Gel Process)

  • 이상근;양천회
    • 한국안전학회지
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    • 제12권4호
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    • pp.79-85
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    • 1997
  • In order to improve the surface characteristics of polymethylmethacrylate(PMMA), oxide thin film coatings were applied using the sol-gel dip-coating technique. The $Si(OC_2H_5)_4$, tetra-ethyl-ortho-silicate(TEOS) was used as a starting material for $SiO_2$ coating. The hardness of the alkoxy-derived oxide-coated PMMA was increased from 190 MPa for non-coated PMMA with increasing film thickness. By optimizing the heating conditions and the hydrolysis conditions, a maximum apparent hardness obtained In the present study was achieved 310 MPa using the withdrawal velocity of 5cm/min and heat treatment at $90^{\circ}C$ for 5 hours, which is about 1.6 times larger than that of uncoated PMMA.

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용융아연도금설비의 gas wiping시 강판표면의 기체 유동해석 (Gas now Analysis Around Strip Edge During Gas Wiping for CGL)

  • 황원걸;성원석;김형;정진환;박노범
    • 한국표면공학회지
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    • 제34권2호
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    • pp.115-124
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    • 2001
  • Gas wiping process of continuously hot-dip galvanized coating on steel strip has noise and coating problems. To improve the qualify of product, characteristics of air flow on the steel surface must be investigated. In this paper, fluid dynamic model of the gas flow is setup and solved numerically using STAR-CD. The effects of edge baffle, distance between steel plane edge and baffle, inlet pressure, and gap between air knife and strip steel surface are investigated, and it is concluded that edge baffle can reduce over-coating and edge built-up.

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용융아연도금강판 코팅층 접합강도에 미치는 스팽글 크기의 영향 (Effects of Spangle Size on the Mechanical Properties of Galvanized Steel Sheets)

  • 홍문희;이주연;백두진
    • 대한금속재료학회지
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    • 제49권11호
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    • pp.831-838
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    • 2011
  • Effects of spangle size and crystallographic characteristics on the surface appearance, galling properties, and adhesive strength of hot-dip galvanized steel sheets have been investigated. Both spangle size and crystallographic orientation measured by optical microscopy, scanning electron microscopy, and X-ray diffraction were identified as critical factors influencing the galvanized coating performance. By decreasing the spangle size, surface appearance and galling properties related to the friction coefficient were significantly improved. However, low temperature adhesive-strength with small spangle galvanized steel sheets showed lower values compared to commercially used galvanized coating. The variation of adhesive strength in terms of spangle size has been clarified.

실리콘을 함유한 미니밀 소재의 용융아연도금성에 미치는 니켈첨가의 영향 (Effect of Nickel Addition in Hot Dip Galvanizing of Mini-mill Steels Containing Silicon)

  • 이호종;김종상;정진환
    • 한국표면공학회지
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    • 제32권2호
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    • pp.157-164
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    • 1999
  • In this study the effect of nickel addition on the coating weight of mini-mill steels containing silicon has been studied. It is shown that the pure zinc accelerated growth of the alloy layers occurred by a rapid growth of the zeta phase at 0.06%Si. The addition of 0.06%Ni to a pure zinc bath was found to be very effective in reducing the coating weight and promoting preferential development of the delta phase. The coating obtained by immersion in the Zn-Ni bath shows the presence of a nickel-rich region between the zeta phase and the eta phase. It is suggested that nickel prevents the rapid growth of the zeta phase due to the formation of the Zn-Ni-Fe ternary compound, which may act as a barrier to inward diffusion of zinc or iron at the zeta-eta boundary.

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용융Al-Si도금 강재에 형성한 Cr 막의 고온 환경 중 내식특성 (Corrosion resistance at high temperature condition of Cr Films Formed on hot-dip Al-Si plated steel sheet)

  • 강민주;이승효;이명훈
    • 한국표면공학회지
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    • 제55권6호
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    • pp.448-459
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    • 2022
  • Generally, steel is the most commonly used in the industry because of good strength, processability and cost-effectiveness. Steel can be surface-treated such as coating or used as an alloy by adding elements such as Cr, Ni, Zr, and Al to increase corrosion resistance. However, even if steel is used in same environment corrosion resistance is sharply lowered when it is exposed to a high temperature for a fixed or extended period of time due to an overload or other factors. In particular, the use of hot-dip aluminized plated steel, which is used in high-temperature atmospheres, is increasing due to the surface Al2O3 oxide film. This steel necessitates an urgent solution as issues of corrosion resistance limitations often appear. It is an important issue that not only cause analysis but also the research for the surface treatment method that can be solved. Thus, in this study, Cr in which it is expected to be effective in corrosion resistance and heat resistance attempted to deposit on hot dip aluminized plated steel with PVD sputtering. And it was possible to present the surface treatment application of various types of industrial equipment exposed to high temperature and basic design guidelines for use by confirming the corrosion resistance of hot dip Al-Si plated steel with Cr film deposited at high temperature.