• Title/Summary/Keyword: Dimensional accuracy

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Structural analysis of the Micro-Former based on results from the forming analysis for milli components (밀리부품 성형해석을 통한 Micro-Former의 거동해석)

  • Yoon J.H.;Huh H.;Kim S.S.;Choi T.H.;Na G.H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.05a
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    • pp.118-121
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    • 2004
  • Manufacturing process for milli components has recently gained researcher's focus with the increasing tendency toward highly integrated and micro-scaled parts for electronic devices. The milli-components cannot be formed by the conventional manufacturing process since the parts require higher dimensional accuracy than the conventional ones. In order to enhance the forming accuracy and productivity, various forming procedures proposed and studied by many researchers. In this paper, forming analysis of milli-components has been studied with a new micro-former. In modeling of progressive dies, multi-stage forming sequence has been analyzed with finite element analysis by LS-DYNA3D. The analysis proposes the sequential die and part shapes with the corresponding punch force and dimensional accuracy. The analysis also considers the effect of elastic dies on the dimensional accuracy of the formed parts. The analysis result demonstrates that the elastic analysis in the milli-forming process is indispensable fur accurate forming analysis. The analysis procedure in the paper will provide good information in design of a new micro-former and milli-component.

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THE INFLUENCE OF IMPRESSION MATERIALS ON THE ACCURACY OF THE STONE CASTS POURED FROM COMPLETE ARCH IMPRESSION (전악인상채득시 인상재가 경석고 모형의 정확도에 미치는 영향)

  • Lee, Soo-Young;Chang, Ik-Tae
    • The Journal of Korean Academy of Prosthodontics
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    • v.31 no.2
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    • pp.207-218
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    • 1993
  • The purpose of this study was to evaluate the reproducing accuracy of stone casts made from complete arch impressions using different impression materials. The impression materials studied were 1) polyether, 2) polysulfide, 3) polyvinyl siloxane, and 4) irreversible hydrocolloid. Impressions were made from a partially edentulous acrylic resin model with metal inserts in canine, first molar region bilaterally and mid palatal vault region. Each distance between 2 out of 5 meauring points was measured by using 3dimensional measuring machine. Impressions were poured at once with a type IV dental stone. Data were analyzed using t-test with a sample size of six. The results were as follow : 1. Polysulfide and polyether were significantly superior to polyvinyl siloxane and irreversible hydrocolloid in reproducing full arch model(p<0.05), but there were no statistical differences in amount of dimensional reproducing accuracy for full arch impression between polysulfide and polyether(p>0.05). 2. There were statistical differences in amount of dimensional reproducing accuracy between edentulous area and tooth bound area for polysulfide and polyether(p<0.05). but no statistical differences were observed for polyvinyl siloxane and irreversible hydrocolloid(p>0.05).

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An Investigation of Thread Rolling Characteristics of Titanium Micro-Screws according to Die Design Parameters (금형설계 변수에 따른 마이크로 티타늄 나사 전조공정의 성형 특성 고찰)

  • Lee, Ji Eun;Kim, Jong-Bong;Park, Keun
    • Journal of the Korean Society for Precision Engineering
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    • v.34 no.2
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    • pp.89-94
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    • 2017
  • Micro-screws can be defined by their outer diameter of generally less than 1 mm. They are manufactured by head forging and thread rolling processes. In this study, the thread rolling process was numerically analyzed for a micro-screw with a diameter and pitch of 0.8 and 0.2 mm, respectively. Through finite element (FE) analysis, the effects of two design parameters (die gap and chamfer height) on the dimensional accuracy were investigated. Three combinations of chamfer heights were chosen first and the corresponding die gap candidates selected by geometric calculation. FE analyses were performed for each combination and their results indicated that the concave chamfer height should be less than 0.3 mm, while a 10 ?m difference in the die gap might cause degeneration in dimensional accuracy. These results conclude that ultra-high accuracy is required in die fabrication and assemblies to ensure dimensional accuracy in micro-screw manufacturing.

Improving the Three-Dimensional Printability of Potato Starch Loaded onto Food Ink

  • Yourim Oh;Seungmin Lee;Nam Keun Lee;Jin-Kyu Rhee
    • Journal of Microbiology and Biotechnology
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    • v.34 no.4
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    • pp.891-901
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    • 2024
  • This study focuses on improving the 3D printability of pea protein with the help of food inks designed for jet-type 3D printers. Initially, the food ink base was formulated using nanocellulose-alginate with a gradient of native potato starch and its 3D printability was evaluated. The 3D-printed structures using only candidates for the food ink base formulated with or without potato starch exhibited dimensional accuracy exceeding 95% on both the X and Y axes. However, the accuracy of stacking on the Z-axis was significantly affected by the ink composition. Food ink with 1% potato starch closely matched the CAD design, with an accuracy of approximately 99% on the Z-axis. Potato starch enhanced the stacking of 3D-printed structures by improving the electrostatic repulsion, viscoelasticity, and thixotropic behavior of the food ink base. The 3D printability of pea protein was evaluated using the selected food ink base, showing a 46% improvement in dimensional accuracy on the Z-axis compared to the control group printed with a food ink base lacking potato starch. These findings suggest that starch can serve as an additive support for high-resolution 3D jet-type printing of food ink material.

3D Modelling of Moblie Part Using OPTO- Top Pattern Scanner (OPTO-Top패턴주사기에 의한 자동차부품의 3차원모델링)

  • 한승희;오원진;배연성
    • Proceedings of the Korean Society of Surveying, Geodesy, Photogrammetry, and Cartography Conference
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    • 2004.04a
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    • pp.291-298
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    • 2004
  • Effective 3 dimensional modelling is to be essential work for design of construction, mechanic and industrial part. Especially, it makes possible for reverse design. It need rapidity, accuracy, reality. Data acquisition method for modelling are contact 3dimensional measurement system, LASER scanner, Pattern scanner, and digital photogrammetry. This study introduce to 3 dimensional modelling methods and analysis of these method. We tried to 3D modelling of automobile part using OPTO-Top pattern scanner which system have rapidity and accuracy, and compared effectiveness of each method. The 3D display web environment was made.

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다구찌 방법을 이용한 공정변수의 최적화

  • 이수호;박원식;조형석
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.907-910
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    • 1995
  • Though SLA(Stereolithography Apparatus) is being recognized as an innovative technology, it still can not be used to fully practical applications since it lacks of dimensional accuracy compared to conventional processes. In SLA, the accuracy of cured part depends upon the set of process parmeters. In order to improve the accuracy of SLA, this paper quantitatively evaluates how largely each process parameter of SLA contributes to the part accuracy and estimates the optimal set of process parameter which minimizes the dimensional errors of the test part, "letter-H" part. For this purpose, we use ANOVA(analysis of variance) and S/N(signal-to-noise)ratio of Taguchi method.hi method.

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Current Calculation in Three-Dimensional Finite Element Model (3차원 유한요소 모델에서의 전류계산)

  • Kim, Deok-Won
    • Proceedings of the KIEE Conference
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    • 1987.07b
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    • pp.1288-1291
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    • 1987
  • An finite element code has been developed to calculate current flowing through an 8-node trilinear cubic element from the calculated potentials on the eight node. This code was implemented to the three-dimensional thoracic model for impedance cardiography to find the total currents in the z-direction flowing through the layers which are parallel to x-y plane. The accuracy of the total current was estimated from its variation among the layers. It was found that the accuracy of the total currents in the layers was less than 0.6%.

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Development of On-the-Machine Measurement(OMM) System (기상측정(機上測定) 시스템 개발)

  • Lee, Seung-Woo;Kim, Sun-Ho
    • IE interfaces
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    • v.11 no.1
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    • pp.199-205
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    • 1998
  • This paper describes the development of on-the-machine measuring(OMM) system which can directly measure the two and three dimensional machined accuracy using a scanning probe in milling machine. Two algorithms, NC program based continuous path(CP) measurement and CAD data assisted point to point(PTP) measurement, are developed for three dimensional measurements, with consideration of the characteristics of the scanning probe. The algorithms are used to develop an auto measuring system. The delveloped system is compared with the CMM (Coordinate Measuring Machine) in terms of accuracy and repeatability. The OMM system is expected to realize measurement time reduction and hence result in high productivity.

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Three-Dimensional Positioning Using EROS A Stereo Pairs

  • Teo, Tee-Ann;Chen, Liang-Chien
    • Proceedings of the KSRS Conference
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    • 2003.11a
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    • pp.606-608
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    • 2003
  • This paper investigates the accuracy of three-dimensional positioning for EROS A stereo pairs when different numbers of ground control points are employed. The major works of the proposed schemes include: (1) initialization of orientation parameters (2) preliminary orbit fitting, (3) orbit refinement using the least squares filtering technique, and (4) space intersection. The experiment includes validation of positioning accuracy for an EROS A in-track stereo pair when different number of check points are employed.

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