• Title/Summary/Keyword: Difficult-To Materials

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A Study on the Coated Characteristics of Ceramic Tools (세라믹공구 재료의 피복특성에 관한 연구)

  • Lee, Myeong-Je;Im, Hong-Seop;Yu, Bong-Hwan
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.4 s.175
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    • pp.900-906
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    • 2000
  • Ceramic, PCD and CBN tools are available for the difficult-to-cut-materials such as hardened carbon tool steel, stainless steel, Inconel 718 and etc. Ceramic tools are likely to be chipped and abruptly broken before the appearance of normal wear in turning. Ceramic tools are suitable for continuous in turning, not for intermittent in milling. In this study, TiN/TiCN multi-layer coated ceramic tools were found to restrain the chipping, breaking and early fracture and to increase the critical cutting speed owing to TiN/TiCN multi-layer coating in Arc Ion Plating of PVD method.

Comparative Study on the Ceramic and the TiN Coated Ceramic Tools for the Early Fracture (세라믹공구와 TiN피복 세라믹 공구의 초기파손에 관한 비교연구)

  • 이명재
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.7 no.4
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    • pp.123-129
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    • 1998
  • Ceramic and CBN tools are available for the difficult-to -cut-materials such as hardened carbon tool steel. stainless steel and etc. Ceramic tools are suitable for continuous turning cut, not for intermittent milling cut. Ceramic tools are likely to be chipped and abruptly broken before the appearance of normal wear in turning. In this study, TiN coated ceramic tools were found to restrain the chipping, breaking and early fracture and to increase the critical cutting velocity owing to TiN coating in PVD method.

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A Fundamental Study on Properties of Method of Packaged Dry Combined Materials for Concrete -based on using high absorption aggregate- (건조된 재료를 혼합 포장한 콘크리트의 특성에 관한 기초적 연구 -흡수율이 높은 골재 사용 중심으로 -)

  • Han, Da-Hee;Kim, Kwan-Ki;Jung, Sang-Jin
    • Journal of the Korea Institute of Building Construction
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    • v.7 no.1 s.23
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    • pp.115-121
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    • 2007
  • Ordinary concrete uses aggregate sufficiently soaked with water, and is weighed, mixed with other materials and placed in accord with performances required in the construction field. Recently special concrete with high fluidity and durability is required but it is difficult to use top-quality concrete due to lack of high-quality aggregate, delayed transportation because of traffic jam, etc. In addition, sometimes the use of a remicon is inevitable just for small-sized concrete constructions or it is difficult for a remicon to reach remote construction places such as mountainous areas. To solve these problems, this study attempted to pack concrete materials. In other words, it is to instantize concrete. This study dried aggregate, a material of concrete, and compared the change of absorption phase of the aggregate in water and in paste in order to examine the effect of the dryness of aggregate on its absorption rate and, based on the absorption rate, decided water addition ratio necessary for the reduction of unit quantity caused by the use of dry aggregate in designing concrete mixture, and analyzed the properties of unhardened concrete according to water addition ratio in manufacturing concrete using aggregate in the state of absolute dryness and in the state of surface dryness.

Consideration of Measurement Method for SVOCs Emission Rates (실내 준휘발성유기화합물 방출량 측정법에 대한 고찰)

  • Seo, Jang-Hoo
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.23 no.5
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    • pp.375-382
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    • 2011
  • Semi volatile organic compounds (SVOCs) are used as plasticizers in building materials, interior materials, furniture, consumer electronics. etc. In the home, these SVOCs mix together with house dust. There is thus concern over the health effects of SVOCS in the home, there is a risk that they ini1uence childhood asthma and allergies. It is difficult to measure SVOCs emission rates from building materials or household appliances utilizing the usual test chamber methods, because the boiling points of SVOCs are higher and they are apt to adhere to the surface of the test chamber used. In this study, we introduce FLEC chamber method, passive sampler method and micro chamber method, which are used in Germany and Japan in order to measure SVOCs emission rates. Characteristic, merits and demerits of test methods are also considered.

Improvement of bolometric properties of vanadium oxide by addition of tungsten (텅스텐 첨가에 의한 적외선 소자용 바나듐 옥사이드의 특성 향상)

  • Han, Yong-Hui;Choi, In-Hun;Kim, Geun-Tae;Shin, Hyeon-Jun;Chi, En;Moon, Seong-Uk
    • Proceedings of the Materials Research Society of Korea Conference
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    • 2003.11a
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    • pp.207-207
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    • 2003
  • Uncooled infrared(IR) detectors that use a microbolometer with a large focal-plane array(FPA) have been developed with surface micromachining technology. There are many materials for microbolometers, such as metals, vanadium oxide, semiconductors and superconductors. Among theses, vanadium oxide is a promising material for uncooled microbolometers due to it high temperature coefficient of resistance(TCR) at room temperature. It is, however, is very difficult to deposit vanadium oxide thin films having a high TCR and low resistance because of the process limits in microbolometer fabrication. In general, vanadium oxides have been applied to microbolometer in mixed phases formed by ion beam deposition methods at low temperature with TCR in the range from -1.5 to -2.0%K.

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A on Permeability Characteristics of Soil-Bentonite Mixture (Soil-Bentonite 혼합토의 투수 특성 연구)

  • Im, Eun-Sang;Snin, Dong-Hoon;Cho, Seong-Eun;Kim, Jea-Hong
    • Proceedings of the Korean Geotechical Society Conference
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    • 2009.03a
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    • pp.852-857
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    • 2009
  • Recently the centrifuge test has been used increasingly to clarify a problem of seepage in dam. However, one of the most difficult challenges in the testing is to conform permeability properties of model ground to the prototype. In order to resolve the problem, a few solutions, such as an increase of pore water viscosity and a regulation of water permeability, are suggested. Although the use of prototype materials is principles if a model test is carried out, the materials of similarity gradation is used in the centrifuge model test because of the nature of the model test for dam. Therefore, we choose the latter method for model ground materials. In this study, the permeability properties of soil-bentonite mixtures are studied through the permeation test using triaxial compaction test apparatus.

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STRUCTURE AND MACHANICAL PROPERTIES OF a-C:N MULTILAYER FILMS PREPARED BY ARC ION PLATING

  • Kitagawa, Toshihisa;Taki, Yusuke;Takai, Osamu
    • Journal of the Korean institute of surface engineering
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    • v.29 no.5
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    • pp.512-518
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    • 1996
  • Amorphous carbon nitride (a-C:N) multilayerfilms are formed by using altermating conditions during film deposition in are ion plating process. Because hard a-C:N films prepared with suitable megative bias voltages have large compressive stress, it is difficult to increase film thickness more than 200nm. Preparing multilayer films composed of hard layers and soft layers, we can grow thick multilayer films on Si and SKH steel substrate. The total thickness of multilayer films is more than 1$\mu\textrm{m}$. The multilayer films are several times thicker than the single layer films and almost equal in hardness and internal stress to the single layer ones. X-ray photoelectron spectroscopy(XPS) and Raman spectroscopy reveal that multilayer films equal to single layer films in structure, which is similar to the structure of DLC films.

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Improving Method of Pre-treatment for Detection Benzo($a$)pyrene Contents in Concentrates (농축물의 Benzo($a$)pyrene 함량 측정을 위한 전처리 방법의 개선)

  • Koo, Bon-Soon
    • The Korean Journal of Food And Nutrition
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    • v.24 no.4
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    • pp.797-802
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    • 2011
  • I assessed the B($a$)P content from the Ginseng extract, Red ginseng extract, and Ssangwha extract which have high viscosities. It wasn't easy to extract oil from these samples, consequently measuring of B($a$)P was difficult. In order to know the exact detecting contents, I injected standard material of B($a$)P to the above extractions and pre-treated for measurement but it was also difficult to measure of contents exactly. To improve of detecting method, I removed mucinous materials using a 85% phosphoric acid solution or 10% citric acid solution and then processed continuously with $60^{\circ}C$ hot water. The analysis revealed that extracting the samples contained B($a$)P determined the rate of each 70%, 55%, 67% could increase. As a result the detecting method of B($a$)P contents could be improved.

Surface treatment of mold components for quality improvement (금형부품의 품질향상을 위한 표면처리에 관한 연구)

  • Baek, Seung-Yub;Lee, Ha-Sung;Gang, Dong-Myung
    • Design & Manufacturing
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    • v.2 no.5
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    • pp.43-47
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    • 2008
  • Micro Electrochemical Machining(Micro ECM) has traditionally been used in highly specialized fields such as those of the aerospace and defense industries. It is now increasingly being applied in other industries where parts with difficult-to-cut material, complex geometry and tribology such as compute. hard disk drive(HDD) are required. Pulse Electrochemical Micro-machining provides an economical and effective method for machining high strength, high tension, heat-resistant materials into complex shapes such as turbine blades of titanium and aluminum alloys. Usually aluminum alloys are used bearings to hard disk drive in computer. In order to apply aluminum alloys to bearing used in hard disk drive, this paper presents the characteristics of Micro ECM for aluminum alloy.

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Evaluation of R-curve Behavior Analysis and Machinability of $Si_3N_4-hBN$ Machinable Ceramics ($Si_3N_4-hBN$ 머시너블 세라믹의 R-curve 거동분석과 가공성 평가)

  • 장성민;조명우;조원승;이재형
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.1
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    • pp.61-70
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    • 2004
  • Generally, ceramics are very difficult-to-cut materials because of its high strength and hardness. The machining process of ceramics can be characterized by cracking and brittle fracture. In the machining of ceramics, edge chipping and crack propagation are the principal reasons to cause surface integrity deterioration. Such phenomenon can cause not only poor dimensional and geometric accuracy, but also possible failure of the ceramic parts. Ceramics can be machined with traditional method such as grinding and polishing. However, such processes are generally cost-expensive and have low material removal rate. Thus, in this paper, to overcome these problems. BN powder, which gives good cutting property, is added for the fabrication of machinable ceramics by volume of 5,10,15,20,25 and 30%. And, mechanical properties, R-curve behavior and machining tests are carried out to evaluate the machining properties of the manufactured machinable ceramics.