• Title/Summary/Keyword: Different thickness and materials

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Surface Treatment of Backplate for Part 25 Aircraft Metal Brake Pads (Part 25급 항공기용 금속계 제동패드 백플레이트의 표면처리)

  • Hohyeong Kim;Min-ji Kim;Kyung-taek Kim
    • Journal of Advanced Navigation Technology
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    • v.28 no.4
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    • pp.544-551
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    • 2024
  • In this study, the electrochemical polarization data required for the simulation of the plating process, simulation of plating conditions, and characterization of the plating layer were discussed. The electrochemical polarization data obtained by potentiodynamic polarization tests and potentiostat analysis of Ni and Cu were used to observe changes in the overvoltage distribution with the flow conditions of the plating solution. In the simulation of plating conditions, the current density distribution and plating thickness distribution were evaluated under different variables to analyze the influence of the location and number of contacts on the rack pins on the plating quality. Simulation results under variables such as anode geometry, interpole distance, auxiliary anode placement, and variation of substrate spacing were used to explore ways to improve plating thickness deviation. Additionally, plating layer characterization analyzed the thickness, adhesion, and delamination of the plating layer with and without buffer layer formation. The simulation results can be utilized as important basic data for improving the efficiency and quality of the plating process.

Microstructure and properties of 316L stainless steel foils for pressure sensor of pressurized water reactor

  • He, Qubo;Pan, Fusheng;Wang, Dongzhe;Liu, Haiding;Guo, Fei;Wang, Zhongwei;Ma, Yanlong
    • Nuclear Engineering and Technology
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    • v.53 no.1
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    • pp.172-177
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    • 2021
  • The microstructure and texture of three 316L foils of 25 ㎛ thickness, which were subjected to different manufacturing process, were systematically characterized using advance analytical techniques. Then, the electrochemical property of the 316L foils in simulated pressurized water reactor (PWR) solution was analyzed using potentiodynamic polarization. The results showed that final rolling strain and annealing temperature had evident effect on grain size, fraction of recrystallization, grain boundary type and texture distribution. It was suggested that large final rolling strain could transfer Brass texture to Copper texture; low annealing temperature could limit the formation of preferable orientations in the rolling process to reduce anisotropy. Potentiodynamic polarization test showed that all samples exhibited good corrosion performance in the simulated primary PWR solution.

Correlation of Surface Oxide Film Growth with Corrosion Resistance of Stainless Steel (스테인리스 스틸의 표면 산화피막 성장과 내부식성 상관관계)

  • Park, Youngju;Yu, Jinseok;Sim, Seong Gu;Jeong, Chanyoung
    • Corrosion Science and Technology
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    • v.20 no.3
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    • pp.152-157
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    • 2021
  • Stainless steel is a metal that does not generate rust. Due to its excellent workability, economic feasibility, and corrosion resistance, it is used in various industrial fields such as ships, piping, nuclear power, and machinery. However, stainless steel is vulnerable to corrosion in harsh environments. To solve this problem, its corrosion resistance could be improved by electrochemically forming an anodized film on its surface. In this study, 316L stainless steel was anodized at room temperature with ethylene glycol-based 0.1 M NH4F and 0.1M H2O electrolyte to adjust the thickness of the oxide film using different anodic oxidation voltages (30 V, 50 V, and 70 V) with time control. The anodic oxidation experiment was performed by increasing the time from 1 hour to 7 hours at 2-hour intervals. Corrosion resistance according to the thickness of the anodic oxide film was observed. Electrochemical corrosion behavior of oxide films was investigated through polarization experiments.

Effect of Gun Nozzle Movement Speed in HVOF Process on the properties of Coating Thickness and Surface (HVOF 용사 건의 이동속도가 WC-Co 코팅층의 두께 형성 및 표면 특성에 미치는 영향)

  • Kim, Kibeom;Kim, Kapbae;Jung, Jongmin;Kim, Kwonhoo
    • Journal of the Korean Society for Heat Treatment
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    • v.35 no.5
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    • pp.262-269
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    • 2022
  • In order to process materials such as engineering plastics, which are difficult to mold due to their high strength compared to conventional polymer materials, it is necessary to improve the hardness and strength of parts such as screws and barrels of injection equipment in extrusion system. High-velocity oxygen fuel (HVOF) process is well known for its contribution on enhancement of surface properties. Thus in this study, using the HVOF process, WC coating layers of different thicknesses were bonded to the surface of S30C substrate by controlling the movement speed of the spray nozzle and each property was evaluated to decide the optimization condition. Through the results, the thickness of WC coating layer increased from 0 to 200 ㎛ maximum, along with the decrement of nozzle movement speed and the surface hardness get increased. Especially, the coated layer with the thickness over 180 ㎛ under the nozzle speed 500 mm/s had high hardness than thinner layer. In addition, the amount of wear consumed per unit time was also significantly reduced due to the formation of the coating layer.

Nonlinear Analysis of Functionally Graded Materials Plates and Shells (점진기능재료(FGM) 판과 쉘의 비선형 해석)

  • Han, Sung-Cheon;Lee, Chang-Soo;Kim, Gi-Dong;Park, Weon-Tae
    • Journal of the Korean Society of Hazard Mitigation
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    • v.7 no.5
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    • pp.61-71
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    • 2007
  • Navier's and Finite element solutions based on the first-order shear deformation theory are presented for the analysis of through-thickness functionally graded plates and shells. The functionally graded materials are considered: a sigmoid function is utilized for the mechanical properties through the thickness of the isotropic structure which varies smoothly through the plate and shell thickness. The formulation of a nonlinear 9-node Element-based Lagrangian shell element is presented for the geometrically nonlinear analysis. Natural-coordinate-based strains are used in present shell element. Numerical results of the linear and nonlinear analysis are presented to show the effect of the different top/bottom elastic modulus, loading conditions, aspect ratios and side-to-thickness ratios on the mechanical behaviors. Besides, the result according to the variation of the power-law index of isotropic functionally graded structures is investigated.

Non-linear thermal buckling of FG plates with porosity based on hyperbolic shear deformation theory

  • Hadji, Lazreg;Amoozgar, Mohammadreza;Tounsi, Abdelouahed
    • Steel and Composite Structures
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    • v.42 no.5
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    • pp.711-722
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    • 2022
  • In this paper, hyperbolic shear deformation plate theory is developed for thermal buckling of functionally graded plates with porosity by dividing transverse displacement into bending and shear parts. The present theory is variationally consistent, and accounts for a quadratic variation of the transverse shearstrains across the thickness and satisfies the zero traction boundary conditions on the top and bottom surfaces of the plate without using shear correction factors. Three different patterns of porosity distributions (including even and uneven distribution patterns, and the logarithmic-uneven pattern) are considered. The logarithmic-uneven porosities for first time is mentioned. Equilibrium and stability equations are derived based on the present theory. The non-linear governing equations are solved for plates subjected to simply supported boundary conditions. The thermal loads are assumed to be uniform, linear and non-linear distribution through-the-thickness. A comprehensive parametric study is carried out to assess the effects of volume fraction index, porosity fraction index, aspect ratio and side-to-thickness ratio on the buckling temperature difference of imperfect FG plates.

Reduction of Exposure Dose of Mammography by Comparison of Compression Paddle Material (압박대 재질 비교를 통한 유방촬영의 피폭선량 감소 방안)

  • Hong, Dong-Hee
    • Journal of radiological science and technology
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    • v.42 no.6
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    • pp.455-460
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    • 2019
  • This study compared the radiation transmission and image quality of polymethylmethacrylate (PMMA), polycarbonate (PC), and carbon, which are common components of the compression plates currently used during breast imaging. In addition to measuring the transmitted dose and the intensity without the use of a compression paddle, the four different compression paddles were evaluated according to the material and thickness of each paddle. Radiation transmittance, maximum intensity, and plot profile type w ere all evaluated for each material, and for each factor evaluated the follow ing order w as noted, from best to w orst: carbon 4 mm, PMMA 3 mm, PMMA 4 mm, and PC 4 mm. It is necessary to study a variety of materials and thicknesses in order to find the optimal combination of material and thickness, because not only does the material have a large influence in reducing the radiation exposure during mammography, but the thickness of the compression plate also has a great influence.

A Study on Misfit Dislocation Generation in InAs Epilayers Grown on InP Substrates by Metalorganic Chemical-Vapor Deposition (MOCVD방법으로 InP 기판 위에 성장시킨 InAs 박막에서의 부정합 전위 생성 연구)

  • Kim, Jwa-Yeon;Yun, Eui-Jung;Park, Kyeong-Soon
    • Applied Microscopy
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    • v.27 no.4
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    • pp.483-488
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    • 1997
  • A misfit dislocation generation in InAs epilayers grown on (001) InP substrates (oriented $2^{\circ}$ off (001) toward the [110] direction) using metalorganic chemical-vapor deposition was studied. The InAs film of 17 nm thickness grown at $405^{\circ}C$ showed the three different arrays of dislocations: a straight orthogonal array to the <110> direction, an array to the >100> direction, and an array tilted by a degree of $5\sim45^{\circ}$ from the [110] direction. All of the dislocations had a/2<101> Burgers vectors inclined $45^{\circ}$ to the interface. Upon annealing at $660^{\circ}C$ the InAs films with 60, 140 and 220 nm thicknesses, most of the misfit dislocations became the Lomer type $(\sim100%)$ oriented exactly along the >110> direction. These misfit dislocation spacings were decreased with increasing the InAs thickness up to 220 nm thickness. This phenomena was interpreted by the relationship between the dislocation interaction energy among parallel misfit dislocations and the opposite remnant InAs epilayer strain energy. The distance between misfit dislocations was measured by transmission electron microscopy.

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Bending and free vibration analysis of functionally graded beams on elastic foundations with analytical validation

  • Hadji, Lazreg;Bernard, Fabrice
    • Advances in materials Research
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    • v.9 no.1
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    • pp.63-98
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    • 2020
  • The novelty of this paper is the use of a simple higher order shear and normal deformation theory for bending and free vibration analysis of functionally graded material (FGM) beams on two-parameter elastic foundation. To this aim, a new shear strain shape function is considered. Moreover, the proposed theory considers a novel displacement field which includes undetermined integral terms and contains fewer unknowns with taking into account the effects of both transverse shear and thickness stretching. Different patterns of porosity distributions (including even and uneven distribution patterns, and the logarithmic-uneven pattern) are considered. In addition, the effect of different micromechanical models on the bending and free vibration response of these beams is studied. Various micromechanical models are used to evaluate the mechanical characteristics of the FG beams for which properties vary continuously across the thickness according to a simple power law. Hamilton's principle is used to derive the governing equations of motion. Navier type analytical solutions are obtained for the bending and vibration problems. Numerical results are obtained to investigate the effects of power-law index, length-to-thickness ratio, foundation parameter, the volume fraction of porosity and micromechanical models on the displacements, stresses, and frequencies.

Characterization of eutectic reaction of Cr and Cr/CrN coated zircaloy accident tolerant fuel cladding

  • Dongju Kim;Martin Sevecek;Youho Lee
    • Nuclear Engineering and Technology
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    • v.55 no.10
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    • pp.3535-3542
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    • 2023
  • Eutectic reactions of five kinds of Cr-coated Zr alloy cladding with different base materials (Zr-Nb-Sn alloy or Zr-Nb alloy), different coating thicknesses (6~22.5 mm), and different coating materials (Cr single layer or Cr/CrN bilayer) were studied using Differential Scanning Calorimetry (DSC). The DSC experiments demonstrated that the onset temperatures of the Cr single layer coated specimens were almost identical to ~1308 ℃, regardless of base materials or coating thicknesses. This study demonstrated that the Cr/CrN bilayer coated Zr-Nb-Sn alloy has a slightly (~10 ℃) higher eutectic onset temperature compared to the single Cr-coated specimen. The eutectic region characterized by post-eutectic microstructure proportionally increases with coating thickness. The post-eutectic characterization with different holding times at high temperature (1310-1330 ℃) reveals that progression of Zr-Cr eutectic requires time, and it dramatically changed with exposure time and temperature. The practical value of the time gain in non-instantaneous eutectic formation in terms of safety margin, however, seems to be limited.