• 대한치과기공학회지
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• 제42권1호
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• pp.9-16
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• 2020

Purpose: The purpose of this study was to compare the marginal and internal fit of lithium disilicate ceramic inlay produced by heat pressing that inlay pattern made by subtractive manufacturing and additive manufacturing method. Methods: A mandibular lower first molar that mesial occlusal cavity (MO cavity) die was prepared. After fabricating an epoxy resin model using a silicone impression material, epoxy resin die was scanned with a dental model scanner to design an MO cavity inlay. The designed STL pile was used to fabricate wax patterns and resin patterns, and then lithium disilicate ceramic inlays were fabricated using hot-press method. For the measurement of the marginal and internal gap of the lithium disilicate, silicone replica method was applied, and gap was measured through an optical microscope (x 80). Data were tested for significant differences using the Mann-Whitney Utest. Results: The marginal fit was 103.56±9.92㎛ in the MIL-IN group and 81.57±9.33㎛ in the SLA-IN group, with a significant difference found between the two groups (p<0.05). The internal fit was 120.99±17.52㎛ in the MIL-IN group and 99.18±6.65㎛ in the SLA-IN group, with a significant difference found between the two groups (p<0.05). Conclusion: It is clinically more appropriate to apply the additive manufacturing than subtractive manufacturing method in producing lithium disilicate inlay using CAD/CAM system.

• 한국산학기술학회논문지
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• 제18권2호
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• pp.450-455
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• 2017

쉴드 커넥터는 자동차 전장부품으로 차량 내 전기 배선을 연결하는데 사용된다. 이 부품은 전기 전도도가 높은 인청동 재질을 사용하고 프로그레시브 프레스 성형으로 제작된다. 본 제품 형상의 기하학적인 측면을 고려했을 때 복잡하지 않지만, 드로잉, 밴딩 등의 소성가공과 피어싱, 노칭 등의 전단 가공을 실시하여 제품 성형을 완성해야 한다. 프로그레시브 금형을 설계하는 과정 중에 공정 및 스트립레이아웃 설계단계의 성형 해석 모듈을 활용하여 제품의 재질에 따른 두께 변화 및 성형 안전성, 스프링 백 (Spring Back) 검토를 수행하여, 균열 혹은 주름의 경향과 불완전 소성 변형에 대한 보정치를 예측 및 발생 가능한 문제들을 사전에 확인하고, 드로잉 공정 초기에 발생된 성형 불량에 대한 대책으로 드로잉 형상을 수정하여 공정 설계에 반영하였다. 공정설계에서 얻어진 제품의 블랭크 전개 형상은 효과적인 재료 이용을 위해 네스팅에 의한 최적화된 블랭크 배치로 재료의 손실을 최소화하여 3차원 스트립레이아웃 설계를 완성하였다. 본 연구를 통해 프로그레시브 성형을 통해 생산되는 쉴드커넥터 제품의 균열과 스프링백 현상을 사전에 개선하여 생산안정도를 향상시켰다.

• 한국자기학회지
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• 제3권3호
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• pp.201-207
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• 1993

$Pr_{15}Fe_{77}B_{8}$ 조성의 합금을 Ar분위기에서 유도용해로를 이용하여 주조하 였다. 이 합금을 석영관에 넣어 고주파 유도로를 이용하여 용해한 후 0.6 nm의 분출구를 통해 회전하는 Cu wheel위에 분사하여 비본형태로 제조하였다. 이 리본을 열간변형하여 결정방향성을 주었는데 이를 위 해 먼저 $680^{\circ}C$에서 $21.8\;kg/mm^{2}$의 압력으로 hot-press하여 92%의 densification을 갖는 시편을 얻을 수 있었다. 이 시편을 다양한 조건하에서 die-upset을 행하였다. 변형율이 높을 수록 $_{i}H_{c}$는 저하되었으나, $B_{r}$은 현저하게 증가되었으며, XRD 분석 결과(006)면에서의 회절강도가 증가되었다. 따라서 압축방향으로 자화용이축이 형성되었음을 알 수 있었다. Die-upset시의 변형속도가 빠를 수록 $_{i}H_{c}$는 증가되었으나, $B_{r}$은 감소되었다. 가공온도에 따른 $B_{r}$의 변화는 $750^{\circ}C$ 까지 상승한 후 감소되었다. 이 조성의 $4{\pi}M_{s}$는 11.8 kG였고 $750^{\circ}C$에서 0.05 mm/sec의 가공속도로 변형률 0.8로 die-upset한 경우에는 $B_{r}$이 11.0 kG로 우수한 자기이방성을 가지고 있으나, die-upset후에 $_{i}H_{c}$가 낮은 문제점이 있다.

• 열처리공학회지
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• 제21권4호
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• pp.183-188
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• 2008

Hot press forming allows geometrically complicated parts to be formed from sheet and the rapid cooling hardens them to extremely high strength. The main purpose of this research is to characterize Al coated layer in Al coated boron steel during hot press forming. For the hot press hardening experiment, test specimens were heated up to $810{\sim}930^{\circ}C$ and held for 3, 6 and 9 minutes, respectively. And then, some specimens were press hardened and others were air-cooled without any pressing for the comparison purpose. Al coated layer shows four distinct micro-structural regions of interest; diffusion zone, Al-Fe zone(I) low-Al zone(LAZ) and Al-Fe zone(II). Band-like LAZ is clearly shown at temperature ranges of $810{\sim}870^{\circ}C$ and sparsely dispersed at temperature higher than 900oC. The micro-cracking behavior in the Al coated layer during forming were also analyzed by bending and deep drawing tests. The strain concentration in softer LAZ is found to be closely related with micro-cracking and exfoliation in coated layer during forming.

• 한국분말재료학회지
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• 제14권6호
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• pp.362-366
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• 2007

Magnesium and magnesium alloys are promising materials for light weight and high strength applications. In order to obtain homogeneous and high quality products in powder compaction and powder forging processes, it is very important to control density and density distributions in powder compacts. In this study, a model for densification of metallic powder is proposed for pure magnesium. The mode] considers the effect of powder characteristics using a pressure-dependent critical density yield criterion. Also with the new model, it was possible to obtain reasonable physical properties of pure magnesium powder using cold iso-state pressing. The proposed densification model was implemented into the finite element method code. The finite element analysis was applied to simulating die compaction of pure magnesium powders in order to investigate the density and effective strain distributions at room temperature.

• 한국분말야금학회:학술대회논문집
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• 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part2
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• pp.1276-1277
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• 2006

The ever increasing requirements on today's compacts with regard to their geometry and precision call for flexible high-precision and most capable production systems. DORST Technologies has coped with these requirements by developing the new HP series for pressing forces between 1600 kN and 16000 kN and the new HS series for pressing forces between 150 kN and 1200 kN. These fully hydraulic presses featuring upper ram, lower ram, core rod, filler, up to 4 lower tool levels and up to 4 upper tool levels with closed-loop controlled movements. Thanks to latest servo technology and an electronic bus system it is possible to have all movements closed-loop controlled in the desired relation to each other. Thus, today's hydraulic presses provide high stroke rates, low energy consumption and a user-friendly interface. The input of data is carried out via clearly arranged screen masks on a touch-screen. The innovative DORST $IPG^{(R)}$ (Intelligent Program Generator) has been designed to support the set-up staff in preparing and optimizing the toolprogram. The combination of the machine type with the hydraulic unit determines the productivity in consideration of the specific application and the part to be pressed. Thanks to the closed-loop control circuits, DORST hydraulic automatic presses of the latest generation ensure unmatched precision and repeatability - and consequently process reliability - often without necessitating subsequent machining steps.

• 한국산학기술학회논문지
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• 제10권7호
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• pp.1453-1458
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• 2009

본 논문은 중공을 가진 판재 두 매를 결합하기 위하여 중공 주위를 따라 기존 레이저 용접법 대신 기계적 프레스 결합법을 적용하는 것에 관한 연구이다. 이를 통해 레이저 용접을 적용했을 때 불가피하게 발생하는 열 변형을 효과적으로 없앨 수 있다. 유한요소해석을 통하여 중공형 판재를 기계적으로 결합시킬 수 있는 금형 설계 방법을 제안하였다. 기계적 결합력을 최대화시키는 데 관련 있는 다섯 가지 설계인자를 선택하여 다꾸치 실험법을 적용한 결과 성형 깊이와 펀치모서리 반경이 가장 크게 영향을 미치는 인자로 나타났다.

• Design & Manufacturing
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• 제2권1호
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• pp.45-50
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• 2008

Micro channel is to fabricate desired pattern on the polymer substrate by pressing the patterned mold against the substrate which is heated above the glass transition temperature, and it is a high throughput fabrication method for bio chip, optical microstructure, etc. due to the simultaneous large area patterning. However, the bad pattern fidelity in large area patterning is one of the obstacles to applying the hot embossing technology for mass production. In the present study, stamper of cross channel with width $100{\mu}m$ and height $50{\mu}m$ was manufactured using UV-LiGA process. Micro channel was manufactured using stamper manufactured in this study. Also replicability appliance was evaluated for micro channel and factors affected replicability were investigated using Taguchi method.

• 소성∙가공
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• 제17권6호
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• pp.429-435
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• 2008

In this paper, the serrated forming process is analyzed with finite element method. The seal should secure the overlapping portions of ligature, which has teeth for ligature to prevent from slipping each other after clamping. In the simulation, rigid-plastic finite element model has been applied to the serration forming process. Serration or teeth forming characteristics has been analyzed numerically in terms of teeth geometry based on different forming conditions. Analyses are focused to find the influence of different die movements and geometries on the tooth geometry, which is crucial for securing overlapping portions of ligature. Two major process variables are selected, which are the face angle and entry angle of punch, respectively. Extensive investigation has been performed to reveal the influences of different entry and face angles on the geometry of teeth formation in the simulation. Three different face angles of punch have been selected to apply to each simulation of serrated sheet forming process with every case of punch entry angles. Furthermore, tooth geometries predicted from simulation have been applied to the indention process for comparing proper tooth geometries to secure the sealing.

• 한국정밀공학회지
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• 제10권3호
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• pp.198-204
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• 1993

The study is concerned with finite element analysis and design of axisymmetric deep drawing by local heating. When the bottom shape of a cup is not flat but in complex-shaped, i.e., hemispherical, the cup cannot be drawn in one or two processes in the conventional deep drawing process and the limit drawing ratio is limited as well. By introducing local heating selectively with regards to the heating position, the formability of the sheet metal can be greatly increased with the reduced number of processes. In the Process analysisthe rigid- viscoplastic finite element method is employed and the temperature effect is incorporated. Bishop's step-wise decoupled method is employed to analyze the thermomechanical interaction between deformation and heat transfer. Axisymmetric deep drawing of a hemisphere-bottomed cup has been analyzed for various combinations of heat application in the punch and the die. At the first stage of deep drawing stretch forming is practically carried out by firmly pressing the blankholder with the punch and the die heated at various levels of temperature. Then at the second stage the same cup is drawn for the saame or different combination of temperature. From the computation, it has thus been shown that the fromability of a cup is greatly increased in two-stage deep drawing with increased limet drawing ratio.