• Title/Summary/Keyword: Die making

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Fabrication of Mold and Part by Using SLA Master Models (급속광조형 마스터 모델을 이용한 제품 및 간이 금형 제작)

  • Park, Moon-Sun;Kim, Dae-Hwan;Kang, Beom-Soo
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.12
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    • pp.7-13
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    • 1999
  • The potential for growth and the future impact of Rapid Prototyping that it will have on the product development cycle are enormous. Since making tools, precedes making parts, Rapid Tooling becomes widely used in automobile, aerospace, electronic, and other industries. In this study, master models formed by Rapid Prototyping of Stereolithography have been applied for vacuum casting to obtain silicone patterns which have transformed into epoxy models. The epoxy models have been measured to check dimension errors, and tested their functions. These checking and measurement have provided information on plastic injection possibilities and data for die design, Temporary die making with the materials of Aluminum/Epoxy and powder injection metal (PIM) has also been discussed in terms of hardness, surface roughness, and SEM microstructures.

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Precision Electric Discharge Machining of a Cold Forging Die for Helical Gear Manufacturing (헬리컬기어 냉간단조 금형의 정밀방전가공)

  • Kwon J.J.;Joun B.Y.;Joun M.S.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.10a
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    • pp.158-161
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    • 2005
  • In this paper, the precision electric discharge machining technology, the powder electric discharge machining technology, is applied to making a cold forging die for making the helical type of clutch gear. Various working conditions are investigated with emphasis on reduction of the electrode wear and enhancement of the surface roughness. Through the research work, the key technology of making the helical gear forging dies is achieved.

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A Study on safety die model through samples of the disaster analysis which gets jammed in (프레스 끼임 재해 사례분석을 통한 안전금형 모델 연구)

  • Lee, Chun-Kyu;Nam, Seung-Done;Kim, Young-Choon
    • Journal of the Korea Safety Management & Science
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    • v.15 no.2
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    • pp.71-77
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    • 2013
  • The accident which is caused by the press work remains a Permanent obstacle in worker's hand or arms, the disaster ratio is high and the fatal case is many. Mainly Like this accident occurs because the hand to enter with inside of the press die, therefore, basic countermeasure is the safety press. In order to prevent access to mechanical moving part by the hand or any part of the body, it is important to making a safety die design Structurally. It presents the design of the safety press die with suitable structure in the Product's attribute which it had shown in samples, There is a possibility of being difficult because the attribute of safety die design that had present all the productions from research does not agree each other. but because the representative process which is used most at sample had designed, If you were imitates with safety die design base which is presented from this research, It comes to be thought to be the part which can are used at the various sides.

Open Die Forging of the Large Steel Forgings for Steam Generator (증기발생기용 대형 단강품의 자유단조)

  • 김동권;김재철;김영득;김동영
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.10a
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    • pp.39-42
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    • 2003
  • Steam Generator has been manufactured by welding process after partial manufacturing of various steel forgings such as shell, head and tube sheet. Usually, these steel forgings are made by open die forging process. After steel melting and ingot making, open die forging has been carried out to get a good quality which means high soundness and homogeniety of the steel forgings by using high capacity hydraulic press. This paper introduced open die forging development status of the large steel forgings which is used for the steam generator of 1,400MW next generation nuclear power plant.

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Open Die Forging of Steel Forgings for the Large Pressure Vessel (대형 압력용기 단강품의 자유단조)

  • 김동권;김재철;김영득;김동영
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.756-759
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    • 2003
  • Steam Generator is one of the most important structural part of nuclear power plant. It is manufactured by welding process of various steel forgings such as shell, head, torus and tube sheet. These steel forgings have been made by open die forging process. After steel melting and ingot making, open die forging has been carried out to get a good quality which means high soundness and homogeniety of the steel forgings by using high capacity hydraulic press. This paper introduced open die forging status and investigated forging method of the ultra large steel forgings which is used for the steam generator of 1000MW nuclear power plant. For the same thing. the type of steel forgings consisting steam generator is classified by shell, head, torus and tube sheet. And corresponding forging processes of the steel forgings have been investigated.

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Open Die Forging of Steel Forgings for the Large Tubesheet (대형 튜브시트 단강품의 자유단조)

  • Kim D. K.;Kim J. C.;Kim Y. D.;Kim D. Y.;Kim J. T.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.10a
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    • pp.333-337
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    • 2004
  • Steam Generator is one of the most important structural part of nuclear power plant. It is manufactured by various steel forgings such as shell, head, torus and tubesheet. These steel forgings have been made by open die forging process. After steel melting and ingot making, open die forging has been carried out to get a good quality which means high soundness and homogeniety of the steel forgings by using high capacity hydraulic press. This paper introduced the open die forging process and manufacturing experience of large tubesheet forgings which will be used for the steam generator of 1,400MW nuclear power plant.

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Effect of Partial Squeeze on the Quality of Casting Products in the Vacuum Die Casting (진공다이캐스팅시 국부스퀴즈 효과가 주조품질에 미치는 영향)

  • 김억수;김성준;이광학;문영훈
    • Transactions of Materials Processing
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    • v.8 no.5
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    • pp.491-497
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    • 1999
  • The effect of partial squeeze on the quality of casting products in the vacuum die casting was investigated to make defect free casting products with excellent mechanical properties. The partial squeeze and vacuum die casting process was industrially implemented in making reaction shaft support which was made of a hypereutectic Al-15%Si alloy. To combine squeezing and vacuum effects, the plunger injection system was designed and attached on the chill vent type vacuum machinery system. The combination of vacuum effect before injection and partial squeezing effect after injection resulted in defect free die casting products. The uniform distribution of fine eutectic and proeutectic Si obtained from trial process also provided excellent mechanical properties.

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Open Die Forging of the Large Head Forgings for Reactor Vessel (원자로용 대형 헤드 단강품의 자유단조)

  • Kim D. Y.;Kim Y. D.;Kim D. K.
    • Transactions of Materials Processing
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    • v.14 no.6 s.78
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    • pp.565-569
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    • 2005
  • Reactor Vessel is one of the most important structural parts of nuclear power plant. It is manufactured by various steel forgings such as shell, head and transition ring. Head forgings have been made by open die forging process. After steel melting and ingot making, open die forging has been carried out to get a good quality which means high soundness and homogeniety of the steel forgings by using high capacity hydraulic press. This paper introduced the open die forging process and manufacturing experience of large head forgings which can be used for the reactor vessel of 1,000MW nuclear power plant.

Open Die Forging of the Large Head Forgings for Reactor Vessel (원자로용 대형 헤드 단강품의 자유단조)

  • Kim D. Y.;Kim Y. D.;Kim D. K.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.05a
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    • pp.397-400
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    • 2005
  • Reactor Vessel is one of the most important structural part of nuclear power plant. It is manufactured by various steel forgings such as shell, head and transition ring. Head forgings has been made by open die forging process. After steel melting and ingot making, open die forging has been carried out to get a good quality which means high soundness and homogeniety of the steel forgings by using high capacity hydraulic press. This paper introduced the open die forging process and manufacturing experience of large head forgings which cant be used for the reactor vessel of 1,000MW nuclear power plant.

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