• Title/Summary/Keyword: Die System

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Automatic Design Supporting System for Automobile Stamping Tool (자동차 프레스 금형 자동 설계 지원 시스템)

  • Jeong, Hyo-Sang;Lee, Seong-Su
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.8
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    • pp.194-202
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    • 2002
  • Die design of bonnet drawing is composed of upper die, lower die and blank holder. It has been performed by checked and re-design method, which cause economic and financial loss. Nowadays, CAD/CAM system is excellent, but application is low. Therefore, in specific item, drawing die of bonnet outer draw by 3-D lay-out. In this study purpose, Bonnet drawing die is designed rapidly, correctly. It's method that shape modify to resemble. This purpose lead to 3-D Lay-Out. It is to react the standard die. In rule relation, input data change all of the shape.

An Automated Die Design System for Blanking and Piercing of Stator and Rotor Parts (스테이터 및 로터의 블랭킹 및 피어싱에 관한 자동화된 금형설게 시스템)

  • Park, J.C.;Kim, B.M.;Kim, C.
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.5
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    • pp.22-33
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    • 1997
  • This paper describes a research work of developing a computer-aided design of blanking and piercing for stator and rotor parts. Based on knowledge-based rules, the die design system, STRTDES2, is designed by considering several factors, such as complexities of blank geometry and punch profile, and availability of press equipment and standard parts. Therefore this system can carry out a die design for each process which is obtained from the result of an automated process planning system, STRTDES1 and generate part drawing and the assembly drawing of die set in graphic forms. Knowledges for die layout are extracted from plasticity theories, relevant references and empirical know-hows of experts in blanking industries.

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Development of Progressive Die CAD/CAM System for Manufacturing Lead Frame, Semiconductor (반도체 리드 프레임 제조를 위한 프로그레시브 금형의 CAD/CAM 시스템 개발)

  • Choi, J.-C.;Kim, B.-M.;Kim, C.;Kim, J.-H.;Kim, C.-B.
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.12
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    • pp.230-238
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    • 1999
  • This paper describes a research work of developing computer-aided design of lead frame, semiconductor, with blanking operation which is very precise for progressive working. Approach to the system is based on the knowledge-based rules. Knowledge for the system is formulated from plasticity theories, experimental results and the empirical knowledge of field experts. This system has been written in AutoLISP on the AutoCAD using a personal computer and in I-DEAS Drafting Programming Language on the I-DEAS Master Series Drafting with Workstation, HP9000/715(64) and tool kit on the ESPRIT. Transference of data among AutoCAD, I-DEAS Master Series Drafting, and ESPRIT is accomplished by DXF(drawing exchange format) and IGES(initial graphics exchange specification) methods. This system is composed of six modules, which are input and shape treatment, production feasibility check, strip-layout, die-layout, modelling, and post-processor modules. The system can design process planning and Die design considering several factors and generate NC data automatically according to drawings of die-layout module. As forming process of high precision product and die design system using 2-D geometry recognition are integrated with technology of process planning, die design, and CAE analysis, standardization of die part in die design and process planning of high pression product for semiconductor lead frame is possible to set. Results carried out in each module will provide efficiencies to the designer and the manufacturer of lead frame, semiconductor.

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Deutsch-Koreanische maschinelle $\"{U}bersetzung$ auf Internet durch Kopplung von Deutsch-Englische und English-Koreanische maschinelle $\"{U}bersetzungssysteme$ (독영. 영한 자동번역 시스템 연결에 의한 인터넷 독한 자동번역)

  • Choi Sung-Kwon
    • Koreanishche Zeitschrift fur Deutsche Sprachwissenschaft
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    • v.1
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    • pp.375-400
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    • 1999
  • Bei der maschinellen $\"{U}bersetzung(=M\"{U})\;\"{u}bernimmt$ ein Computer die Aufgabe, Texte von einer $nat\"{u}rlichen$ Sprache in eine andere automatisch zu $\"{u}bertragen$. Die meisten $M\"{U}-Systeme$ wurden bis in die 90er Jahre $haupts\"{a}chlich$ von grossen Firmen benutzt, die viele kostenaufwendige $\"{U}bersetzungsarbeiten\;zu\;bew\"{a}ltigen$ hatten. Aber die schnelle Verbreitung des Internets in den Alltag vieler Menschen hat die Situation radikal $ge\"{a}ndert$, und zwar so, $da\ss$ ein $M\"{U}-System$ viel $h\"{a}ufiger$ verwendet wird und es auch bei individuellem Bedarf Anwendung findet. Mit zunehmendem Volumen der zu $\"{u}bersetzenden$ Texte im Internet wird die Nachfrage nach einem $M\"{U}-System\;immer\;gr\"{o}sser$. Ziel der vorliegenden Arbeit ist es, ein Verfahren der maschinellen $\"{U}bersetzung$ der deutschen WWW-Texte ins Koreanische zu beschreiben. Dazu habe ich versucht, zwei unterschiedliche $M\"{U}-Systeme$ zu koppeln. Das Potential dieser Methode ist vor allem deswegen zu untersuchen, weil die sogenannte Lingware fur das Koreanische und Deutsche, wie z.B. Lexikon, Grammatik, Transfer-Lexikon, nur begrenzt zur $Verf\"{u}gung$ steht. Das erste System ist das $M\"{U}-System\;SYSTRAN\;f\"{u}r$ das Sprachpaar Deutsch-Englisch, das die deutschen WWW-Texte ins Englische $\"{u}bersetzt$. Das zweite ist em $M\"{U}-System\;f\"{u}r$ das Sprachpaar Englisch-Deutsch, das die vom Deutschen ins Englische $\"{u}bersetzten$ Texte ins Koreanische $\"{u}bersetzt$. Bei der Evaluierung der $\"{U}bersetzungen$ vom Deutschen ins Koreanische konnten etwa $30\%$ der Ausgaben als korrekt bewertet werden.

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A Design System of Dies for Hot Extrusion of Structural Shapes from Aluminum Alloys (알루미늄 합금 형재의 열간압출 금형설계 시스템)

  • Cho, Hae-Yong;Kim, Kwan-Woo;Choi, Jae-Chan
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.3
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    • pp.131-136
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    • 2002
  • A design system of dies for hot extrusion of structural shapes such as Z's, L's, T's, U's and H's from aluminium alloys was developed in this study. The developed design system of dies is based of estimated die design rule system. The design rules for die design are obtained from the handbooks, plasticity theories and relevant references. The environment of the system is AutoCAD and AutoLISP, the graphic programming language was used for the configuration of the system. This system includes five major modules such as section shape design module, die opening number module, die opening layout module, die correction module and die bearing design module that are used to determine design variables. This system would be used to design of dies for hot extrusion from aluminum alloys and widely used in manufacturing course.

Development of Polishing Machine for Free Form Surface Die (자유 곡면 금형 연마기 개발)

  • 박정훈
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.04a
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    • pp.417-422
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    • 2000
  • In the process of die manufacturing, according to increasing demand of die and molds, the efficient machining of dies and molds has been increased. However, while the cutting process has been automated by the progress of CNC(computer numerical control) and CAD/CAM, the polishing process still depends on the experienced knowledge of an expert. Also, even when workers are skilled in polishing dies. it takes much time to obtain the required roughness and smoothness on the surface of a die. Moreover, many workers gradually avoid doing polishing work because of the poor working conditions caused by dust and noise. Therefore, to improve productivity and to solve the potential shortage of skilled workers, a user-friendly automatic polishing system was developed in this research. The developed polishing system with five degrees of freedom is able to keep the polishing tool normal to the die surface during operation and is able to maintain a pressure constantly by the developed pneumatic system. Also, to evaluate polishing performance of the developend system and find the polishing conditions, the various polishing experiments were carried out.

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Optimal design of multi-former die set by the techniques of horizontal split

  • Kim Chul;Park Chul-Woo;Chang Young-June
    • International Journal of Precision Engineering and Manufacturing
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    • v.7 no.1
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    • pp.3-8
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    • 2006
  • This paper deals with an automated computer-aided process planning and die design system by which designer can determine operation sequences even if they have a little experience in process planning and die design for axisymmetric products. An attempt is made to link programs incorporating a number of expert design rules with the process variables obtained by commercial FEM softwares, DEFORM and ANSYS, to form a useful package. The system can provide a flexible process based on either the reduction in the number of forming sequences by combining the possible two processes in sequence, or the reduction of deviation of the distribution on the level of the required forming loads by controlling the forming ratios. Especially in die design module optimal design technique and horizontal split of die insert were investigated for determining appropriate dimensions of components of multi-former die set. Results obtained, using the modules, enable the design and manufacture of a die set for a multi-former to be more efficiently performed.

Static and Structural Analyses of the Link of a Double-Action Link-Type Hydraulic Die Set (폐쇄단조용 복동링크유압식 다이세트의 링크의 정역학적 해석과 구조해석)

  • Eom, Jae-Gun;Jun, Byoung-Yoon;Joun, Man-Soo
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.10
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    • pp.96-102
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    • 2006
  • This paper presents the mechanics of the link of a double-action link-type hydraulic die set for the enclosed die forging. Operational principle of the die set in the enclosed die forging is introduced with emphasis on force transmission from the press and the hydraulic system to the material through links, die components and punches. The force exerted on the link is statically investigated and its structural analysis is carried out. The analyzed results are discussed to be used for design of the link system.

Kinematic Analysis of a Double-Action Link-Type Die Set for the Enclosed Die Forging (폐쇄단조용 복동링크식 다이세트의 기구학적 해석)

  • Park Rae-Hun;Jun Byoung-Yoon;Lee Min-Cheol;Joun Man-Soo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.30 no.10 s.253
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    • pp.1293-1297
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    • 2006
  • In this paper, kinematic analysis of a double-action link-type die set for enclosed die forging is carried out. The structure of the die set and its operational principle during enclosed die forging are introduced in detail. A closed-form solution of the relative velocity of the middle plate with respect to the upper plate after the upper and lower dies are enclosed is given in terms of the link lengths and the distance from the lower pin to the upper pin of the link system. The effect of the link lengths on both strokes and velocities is investigated. It has been shown that the relative velocity of the middle plate with respect to the upper plate varies almost linearly with the stroke of the upper plate.

An Automated Process Planning and Die Design System for Quasi-axisymmetric Cold Forging Product (준축대칭 제품의 냉간단조 공정설계 및 금형설계 자동화 시스템 개발)

  • Park, Jong-Ok;Lee, Joon-Ho;Jung, Sung-Yuen;Kim, Chul;Kim, Moon-Saeng
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.1
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    • pp.107-118
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    • 2002
  • This paper deals with an automated computer-aided process planning and die design system by which designer can determine operation sequences even if they have a little experience in process planning and die design of quasi-axisymmetric cold forging product by cold former working. The approach to the system is based on knowledge-based rules and a process knowledge base consisting of design rules is built. Knowledge for the system is formulated from plasticity theories, empirical results and the empirical knowledge of field experts. Programs for the system have been written in AutoLISP for the AutoCAD using a personal computer. An attempt is made to link programs incorporating a number of expert design rules with the process variables obtained by commercial FEM softwares, DEFORM and ANSYS, to form a useful package. The system is composed of three main modules and five sub-modules. The process planning and die design module considers several factors, such as the complexities of preform geometry, punch and die profiles, specifications of available cold farmer, and the availability of standard parts. As the system using 2D geometry recognition is integrated with the technology of process planning, die design, and CAE analysis, the standardization of die parts for wheel bolt requiring cold forging process is possible. The developed system makes it possible to design and manufacture quasi-axisymmetric cold forging product more efficiently.