• Proceedings of the KSME Conference
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• 2001.06c
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• pp.88-93
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• 2001

As the development of High Speed Machining, It is applied in many fields of manufacturing. Among them is to manufacture die and mold. But it still remains as a hard-to-work to apply it in machining pre-hardened materials such as hardened QRO90. It also difficult to machine new materials because there is no machining date of them. Therefore, in this study, we are trying to improve the machinability of new material, QRO90 by applying various cutting conditions, and selecting the best condition which not only reduce the machining time but improve the quality of die and mold made of QRO90 material.

• Design & Manufacturing
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• v.6 no.1
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• pp.34-38
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• 2012

Test work is the press die branch at The Korea-China-Japan Grand Prize Contest. This study focuses on strip layout design for test work. A comparison is drawn between product shape and blank deployment line. During the forming analysis of the whole product, shape part of the total forming process is analyzed. As for forming part and flange deployment, forming analysis is carried out in part during the mid process. Material utilization is 42.6 percent and strip layout design is completed in 14 processes that are comprised of hourglass, slotting, embossing, drawing and trimming.

• Journal of the Korean Society for Precision Engineering
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• v.18 no.6
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• pp.166-173
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• 2001

Composite materials consists of two or more different material layers. The usefulness of clad metal rods forms the possibilities of combination of properties of different metals. Copper clad aluminum composite materials are being used for economic and structural purpose. In this study, composite billet consists of commercially pure copper and aluminum(A6061) and experimental conditions consist of the combinations of clad thickness, extrusion ratio, and semi-cone angle of die. In order to investigate the influence of these parameters on the hot direct extrudability of the copper clad aluminum composite material rods, the experimental study have been performed with various extrusion temperatures, extrusion ratios, semi-cone angles of die, and composition rate of Cu:Al.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.25 no.11
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• pp.1751-1758
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• 2001

Among severe plastic deformation processes, ECAP has drawn much attention due to its advantages including ultra-fine grain size material production. In this paper, ECAP process with pure -Zirconium is investigated due to its applicability to nuclear reactors. The finite element method is employed to investigate the deformation behavior of materials during ECAP process. In particular, effects of process parameters such as die deformation and channel angles on the material behaviors have been investigated. Experimental studies have also been performed to verify the numerical results.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2003.06a
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• pp.405-408
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• 2003

Generally, the life of casting mold is limited by fatigue fracture or dimensional inaccuracy originated from wear in high temperature. Although recent research of metallic materials in high temperature fatigue have been much accomplished, many studies on brittle material as a die steel in high temperature fatigue does not have been reported. Especially, the study on the fatigue behavior over the transformation temperature is not studied sufficiently because of its difficult analysis and experiment. Therefore, reliable results of brittle material in high temperature fatigue behavior are needed. In this paper, stress-strain curves and stress-life curves in die STD61 steel are carefully examined between room temperature and 90$0^{\circ}C$, as the basic experimental data are used to predict from fatigue life of casting mold.

• Design & Manufacturing
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• v.10 no.3
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• pp.34-38
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• 2016

Roll forming is a continuous production process that is mass-produced. The roll forming process is produced in various forms. The special feature of roll forming is a continuous production. Therefore, the process of cutting the material is essential. The troubles in a shearing process affects the low productivity. Accordingly, it is important to reduce the factors that inhibit the material flow. And it is difficult to apply the common shear angle. Because it is not a simple forms, such as a progressive die. This study shows how to select the angle of a shear punch and the shape of a cutting punch in the product with a specific shape. Conclusively through three different model, it is advantageous to apply the different shear angle and clearance along the forms.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 1999.03b
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• pp.159-162
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• 1999

This study has been performed to investigate forming limit of PCM(Pre-Coated Metal) widely using appliances. Die set was made for deep drawing test and some PCMs were inrectangular deep drawing test in no-lubricant 20% clearance some die materials(STD11(TiCN) STD11(HrC60) STD11(TD) AMOCO and 6mm/sec punch speed. and Ericshen test was performed in regular conditions In this experiment forming limit forming characteistics superior die materials and fracture of PCMs been investigated. In results tested PCMs have lower forming limit than base material because lower elongation ultimate strength than base material And two-fracture types - occurring band and flaking - of PCMs have been investiqated.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2007.10a
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• pp.285-288
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• 2007

In the recent years the using of low-density material such as high-strength Al alloy on the various industries is becoming light-weight. High strength and hollow Al alloy is good material for stiffness and recycling. Therefore the advanced manufacturing technology with Al alloy is continuously required in many industrial fields. In this study simplified hallow rectangular section of Al alloy is analyzed by FE analysis. Bending stress is affected punching and rotating of wing-die. The analysis of press bending is preformed at first. The elastic recovery value of component and stress distribution acting from the result of the bending angle of three types were obtained. The designed precesses were analyzed by the commercial FE code, Deform-3D. Forming dies for each process were designed and prototypes were manufactured by the verified forming process. Some of the important features of design parameters in the press bending were reviewed.

• Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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• 2000.11a
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• pp.488-491
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• 2000

Bi-2223/Ag superconducting wires have been mainly prepared by a powder-in-tube method. The drawing and the rolling are main processes to increase the core density and wire length. In the fabrication of long wire, especially, the drawing should be precisely controlled to assure the filament homogeneity. In this paper, the influences of drawing die angle, bearing length and reduction ratio on the sausaging and the critical current density of the wire are investigated. Single cored and multi-filamentary wires are fabricated by PIT method with different conditions. The core densities and sausaging in the wires are investigated and are discussed regarding their relationship to the I$_{c}$. It was made clear that the geometry of drawing die is sensitively dependent on the sausaging. The improvement of I$_{c}$ was achieved by reducing the die angle and high core density.ity.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2009.10a
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• pp.366-366
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• 2009