• Title/Summary/Keyword: Development lead-time

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Development of Simulation System for Evaluating Performance of the Flat Display Manufacturing Line with Repetitive Process (평판 디스플레이 제조 라인의 반복 프로세스 성능 평가를 위한 시뮬레이션 시스템 개발)

  • Lee, Kyung-Keun;Choi, Seung-Kil;Ryu, Si-Wook
    • The Journal of Information Systems
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    • v.17 no.4
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    • pp.301-319
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    • 2008
  • The display market has been replaced by the FPD (Flat Panel Display) from the CRT (Cathode-Ray Tube) since the late 1990s. In the FPD production line, the most equipment has high price. Thus, when the equipment has multi-function, the repetitive process is arranged for the equipment. However, such disposition of equipment results in more complicated process flow owing to repetitive operations. This reduces the production capacity and increases lead-time in turn. In this paper, we develop an AutoMod simulation system that derives to information about the quantity, production lead-time, utilities of facilities, and occupation rates of racks. In this simulation system, we consider the situation where the equipment might be broken and suspended randomly. For the developed system, we first evaluate a production plan with current layout and then, propose a revised alternative plan. Using the same simulation scheme, we investigate comparing the production quantity and lead-time with the two plans. In addition, for a proposed alternative, we try to forecast the most adequate rule between the two job dispatching rules which are FOR (Fewest Operation Remaining) and FCFS (First Come First Serve) through simulation.

Application of Practical Education Program of Process Technology for Shortening Tool Development Period (금형개발기간 단축을 위한 공정기술의 실무교육 프로그램 적용)

  • Shin, Ju-Kyung
    • The Journal of Korean Institute for Practical Engineering Education
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    • v.2 no.2
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    • pp.61-67
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    • 2010
  • The various designs are preferred as well as IT appliances development of the internet based with consumer needs. It's real that the tool development technology of shortened lead time is also requested for production tool fabrication for the launch of new products. A process technology for shortening tool development period was one of the very important practical education from tooling suppliers related to mold development, and we are in competition with having the three elements of short due date, the quality and the production cost for new products. In this paper, the tooling development education and training program with current product development won't be systematic, and we hope to improve educational training process lacking in the reality and to advance the application model of practical centered education and training program of practical technology ability improvement and process technology improvement for shorting tool development period which can be performed at the workplace substantially.

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Rapid Charger for 48V Lead-acid Battery (48V용 납축전지 급속 충전기)

  • Ahn, S.H.;Jang, S.R.;Ryoo, H.J.;Mo, S.C.;Oh, S.W.;Park, C.J.
    • Proceedings of the KIEE Conference
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    • 2009.07a
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    • pp.945_946
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    • 2009
  • This paper describes the development of the rapid battery charger for lead-acid battery. Due to heat which is caused by increased internal resistance during charging, it is difficult to increase charging current for the lead-acid battery. In this paper, the rapid charging algorithm which apply short discharging pulse current during charging procedure is developed and it makes the ion layer, which is generated during charging time, disappeared into electrolyte. The prototype battery charger based on resonant converter is developed for 48V battery charger and test procedure is introduced.

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Development of Distributed MRP System for Production Planning and Operation in Korean OEM/ODM Cosmetics Manufacturing Company (국내 OEM/ODM 화장품 제조기업의 생산계획 및 효율화를 위한 분산형 MRP시스템 개발)

  • Jang, Dongmin;Shin, Moonsoo
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.43 no.4
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    • pp.133-141
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    • 2020
  • Up to date cosmetic OEM/ODM (original equipment manufacturing/original development manufacturing) industry receives attention as a future growth engine due to steady growth. However, because of limited research and development capability, many companies have employed commercial management platforms specialized for large-sized companies; thus, overall system effectiveness and efficiency is low. Especially, MRP (material requirement planning) system introduced originally in 1970s is employed to calculate the requirement of the parts. However, dynamic nature of production lead time usually results in incorrect requirements. In addition, its algorithm does not consider the capability of the production resources. Also, because the commercial MRP system calculates all subcomponent for fixed period, the more goods have subcomponent, the slower calculation is. Therefore, conventional MRP system cannot respond complicated situation in time. In this study, we will suggest a new method that can respond to complicated situations resulting from short lead time and urgent production order in Korean cosmetic market. In particular, a distributed MRP system is proposed, that consists of multi-functional and operational modules, based on the characteristic of the BOM (bill of material). The distributed MRP system divides components (i.e. products and parts) into several fields and decrease the problem size; thus, we can respond to dynamically changed data any time. Through this solution, we can order components quickly, adjust schedules and planned quantity, and manage stocks reasonably. In addition, a prototype of the distributed MRP system is presented in this paper, in which ERP (enterprise resource planning) sever data is associated with an excel spreadsheet via MSsql. System user interface is implemented by a VBA (visual basic for applications) tool. According to a case study, response rate for delivery and planning achievement rate were enhanced about 20%, and inventory turnover was also decreased. Consequently, the proposed system improves overall profit.

Lithium-ion Stationary Battery Capacity Sizing Formula for the Establishment of Industrial Design Standard

  • Chang, Choong-koo;Sulley, Mumuni
    • Journal of Electrical Engineering and Technology
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    • v.13 no.6
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    • pp.2561-2567
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    • 2018
  • The extension of DC battery backup time in the DC power supply system of nuclear power plants (NPPs) remains a challenge. The lead-acid battery is the most popular at present. And it is generally the most popular energy storage device. However, extension of backup time requires too much space. The lithium-ion battery has high energy density and advanced gravimetric and volumetric properties. The aim of this paper is development of the sizing formula of stationary lithium-ion batteries. The ongoing research activities and related industrial standards for stationary lithium-ion batteries are reviewed. Then, the lithium-ion battery sizing calculation formular is proposed for the establishment of industrial design standard which is essential for the design of stationary batteries of nuclear power plants. An example of calculating the lithium-ion battery capacity for a medium voltage UPS is presented.

객체지향 데이터베이스를 이용한 공작기계 설계 기술정보 관리에 관한 연구

  • 강선구;박면웅;박지형
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.04a
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    • pp.342-346
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    • 1997
  • In the recent competitive market situation, the product development lead-time plays a significant role for the success of a manufacting company. One of the most important efforts required is reducing the design lead-time by managing all the necessary technical information related to the design process. In this paper,the data model for an engineering data management system for machine tools is described by applying object-oriented modeling technique. The design objects and their structure are defined regarding the functions such as version control, configuration management, and technical document management, and are implemented using an object-relational database management system. The suggested model takes into special account the characteristics of machining centers.

The Development of Seismic Monitoring for a Base-Isolated Building System (지진격리 구조물의 지진모니터링 시스템 개발)

  • 김성훈;조대승;박해동;김두훈
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2001.11a
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    • pp.247-251
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    • 2001
  • Nowadays, base isolation systems such as lead-rubber bearing, elastomer bearing and sliding bearing have been installed to the various structures to prevent the disaster from seismic. The performance of base isolation system have been well proved by model-scale experiments and numerical analysis. However. the seismic response data measured at real large base-isolated structures is still insufficient. This paper presents a seismic monitoring system, acquiring real-time acceleration signals up to 32 channels, displaying time history and spectrum of the signals, storing the acquired data at a PC hard disk, and replaying the saved data. Moreover, the system can be operated without any limitation for monitoring period by automatic management of stored data file. The developed system has been installed at a real base-isolated building using lead-rubber bearings and we expect its seismic response data with ground motion signal can be well licquired in case of earthquake occurrence.

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Priority Assignment Procedure in Multi-Product Disassembly

  • Min, Sundong;Matsuoka, Shinobu;Muraki, Masaaki
    • Industrial Engineering and Management Systems
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    • v.3 no.1
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    • pp.12-21
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    • 2004
  • This paper investigates the design of a priority rule in a multi-product disassembly environment. Specifically, it is concerned with product scheduling by which the inventory control of disassembled parts can be incorporated into a priority rule to reduce part lead times. The part lead time consists of two components: flow time and supply delay. The primary focus of the paper is on the development of a disassembly priority rule that aims to reduce the supply delay. We propose a priority rule, called Minimum Distance (MD) rule, to improve the supply delay performance. Finally, we provide a comparative analysis on the performance of traditional rules and the new rule proposed in this paper via a simulation model.

Development of Hybrid (Sb/Ca) Flooded Lead-Acid Battery for Minimizing Water Loss (감액 특성 향상을 위한 하이브리드(Sb/Ca) 액식 연축전지 개발)

  • Song, Seung Yun;Lim, Tae Seop;Kim, Sung Jun;Jung, Yeon-Gil;Yang, SeungCheol
    • Korean Journal of Materials Research
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    • v.32 no.3
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    • pp.146-152
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    • 2022
  • One disadvantage of deep cycle flooded lead-acid batteries is increasing water loss caused by use of (+) Pb-Sb / (-) Pb-Sb alloy grid. Water loss is generated by the emission of hydrogen gas from the (-) electrode during battery charging. In this paper, we maintain cycle life aspect through the development of hybrid flooded lead-acid batteries to which a (+) Pb-Sb / (-) Pb-Ca grid is applied and deal with the improvement of water loss. The amount of water loss compared to that of the (-) Pb-Sb grid decreased when Ca was added to the (-) Pb grid. For the (-) Pb-Ca grid, it was confirmed that the time to reach 0.0 V, at which water decomposition occurs, was increased compared to that of the (-) Pb-Sb grid at the NPV (Negative Potential Voltage). In the cycle life test conducted with the BCI (Battery Council International) standard, compared to the (+) Pb-Ca grid, the (+) Pb-Sb grid increased the life cycle of the batteries and the (+) Pb-Ca grid showed an early end of life due to PbO corrosion layer generation, as determined through SEM / EDS and Tear Down analysis. In conclusion, by addition of Sb to (+) Pb grid and Ca to (-) Pb grid, we developed a hybrid flooded lead-acid battery that meets user requirements to improve water loss characteristics and preserve cycle life characteristics.

Web-based Draft Verification System for Injection Mold Design (사출금형설계를 위한 웹기반 구배 검증 시스템)

  • Yeon Kwang-Heum;Song In-Ho;Chung Sung-Chong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.10 s.241
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    • pp.1353-1360
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    • 2005
  • Injection-molded products serve a wide range of applications in our modem lives and their significance is ever increasing. However, difficulty of communication among related companies under the present system results in increase of lead time and decrease of production efficiency. The objective of this paper is the development of a web-based draft verification system in mold design processes. Although several commercial CAD systems offer draft verification functions, those systems are very expensive and inadequate to perform collaborative works. For collaborative work under the distributed environment, the proposed system uses native file transforming of CAD data into optimal format by using the ACIS kernel and InterOp. Functions of draft verification modules are constructed over the ActiveX control using the visual C++ and OpenGL. Therefore, collaborators related to the development of a new product are able to verify the draft and undercut over the Internet without commercial CAD systems. The system helps to reduce production cost, errors and lead-time to the market. Performance of the system is confirmed through various case studies.