• Title/Summary/Keyword: Design of Experiment(DOE)

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Study on Optimization of Design Parameters for Offshore Mooring System using Sampling Method (샘플링 기법을 통한 계류 시스템 설계 변수 최적화 방안에 관한 연구)

  • Kang, Soo-Won;Lee, Seung-Jae
    • Journal of Ocean Engineering and Technology
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    • v.32 no.4
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    • pp.215-221
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    • 2018
  • In this study, the optimal design of a mooring system was carried out. Unlike almost all design methods, which are based on the deterministic method, this study focused on the probabilistic method. The probabilistic method, especially the design of experiment (DOE), could be a good way to cover some of the drawbacks of the deterministic approach. There various parameters for a mooring system, as widely known, including the weight, length, and stiffness of line. Scenarios for the mooring system parameters were produced using the Latin Hypercube Sampling method of the probabilistic approach. Next, a vessel-mooring system coupled analysis was performed in Orcaflex. A total of 50 scenarios were used in this study to optimize the initial design by means of a genetic algorithm. Finally, after determining the optimal process, a reliability analysis was performed to understand the system validity.

A Study on the Optimization of the Dimensional Deviation due to the Shortening of the Cycle Time for Rear Cover of Mobile Phone (휴대폰 후면 커버의 공정시간 단축에 따른 치수 편차의 최적화에 관한 연구)

  • Kim, Joo-Kwon;Kim, Jong-Sun;Lee, Jun-Han;Kwak, Jae-Seob
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.6
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    • pp.117-124
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    • 2017
  • In this study, we investigated the optimization of process conditions by using the Six Sigma process, design of experiment (DOE) method and response surface method (RSM) to resolve dimensional deviation and appearance problems arising from the shortened process time of the mobile phone rear cover. The analysis of the trivial many was performed by 2-sample T-test and cooling time, and mold temperature and packing pressure were selected as the vital fews affecting the overall width of the product. The optimal conditions of the process were then studied using the DOE and the RSM. We analyzed the improvement effects by applying the selected optimal conditions to the production process and the results showed that the difference between the mean value and target value of the overall width stood at 0.01 mm, an improvement of 88.89% compared to current process that fell within the range of standard dimension. The short-term process capability stood at $4.77{\sigma}$, which implied an excellent technology level despite a decrease by $0.22{\sigma}$ compared to the current process. The difference in process capability decreased by $2.44{\sigma}$ to $0.41{\sigma}$, showing a significant improvement in management capability. Ultimately, the process time of the product was shortened from 18.3 seconds in the current process to 13.65 seconds, resulting in a 34.07% improvement in production yield.

Design of a Small Form Factor Swing Arm type Actuator using Design of Experiments (실험계획법을 이용한 초소형 스윙암 액추에이터의 설계)

  • Park Chul;Yoo Jeong-Hoon;Park No-Ceol
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2006.04a
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    • pp.813-819
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    • 2006
  • The state of the art for the design of swing ann actuators for optical disc drives is to obtain the high efficient dynamic characteristics, especially for the small size for the mobile information devices, It is affected by the need of consumers who wants the portable digital storage devices maintaining highly functional and removable characteristics of the optical disk drive (ODD). As a necessary consequence, the need of the small form factor (SFF) storage device has been considered as an important part in the information storage technology. In this paper. we suggest a new conceptual miniaturized swing arm type actuator that has high efficient dynamic characteristics as well as satisfies the sensitivity and the heat emission requirements for the SFF-ODD. It also uses a tracking electromagnetic (EM) circuit for a focusing motion. Due to the size constraint, the thermal problem of optical head arises; therefore, we design an efficiently heat emitted structure for the actuator.

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In-Plane Deformation Analysis and Design of Experiments Approach for Injection Molding of Light Guide Plate for LCDs

  • Lee Ho-Sang
    • International Journal of Precision Engineering and Manufacturing
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    • v.7 no.1
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    • pp.51-56
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    • 2006
  • A computer code was developed to simulate both the thermal stresses introduced during the post-filling stage and the in-plane deformation after ejection process by finite element method based on the plane stress theory. The computer simulation was applied to the mold design of a 2 inch light guide plate (LGP) for thin film transistor (TFT)-liquid crystal displays (LCD). With injection molding experiments based on the design of experiments (DOE) technique, the influences of the processing conditions in injection molding on brightness and uniformity of the LGP were investigated, and the optimal processing parameters were selected to increase the brightness and uniformity. The verification experiment showed that the brightness and uniformity of the LGP were increased dramatically under the selected optimal processing conditions.

Rotor Pole Shape Design for Reducing a Cogging Torque in Spoke Type BLDC Motor (코깅 토오크 저감을 위한 Spoke형 BLDC 전동기의 회전자 극 형상설계에 관한 연구)

  • Hwang, Kyu-Yun;Rhee, Sang-Bong;Yang, Byoung-Yull;Kwon, Byung-Il
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.56 no.5
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    • pp.860-868
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    • 2007
  • In this paper. design of spoke type BLDC motor which have a characteristics of concentrating fluxes and relatively high reluctance torque among IPM BLDC motors has been researched. To reduce cogging torque and torque ripple. rotor pole shape of optimal design is proposed. To clearly see the effects due to the changed rotor pole shape. magnetic circuit model. 2D FEM and design of experiments (DOE) are used. Then considering these results proper rotor pole shape which have an good effect on air gap flux density and cogging torque. back-emf is designed. Moreover. the validity of proposed model in this paper is also verified by comparison between gained experiment and analysis data.

A Study on Flow Distribution to Flocculation Basins Using DOE and RSA (실험계획법과 반응표면분석법을 적용한 응집지로의 유량분배에 관한 연구)

  • Kim, Seong-Jae;Kyung, Gyu-Sun;Jeong, Heui-Jung;Kim, Hyeong-Seop;Yang, Sa-Sun
    • Journal of Korean Society of Environmental Engineers
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    • v.35 no.12
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    • pp.918-928
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    • 2013
  • The inequitable flow distribution to flocculation basins is an important problem faced in many water treatment plants. This is caused by the structure of a distribution channel, the height differences of outlet weirs etc. But, a modified approach for the structures has no effectiveness to achieve flow equality. The aim of this study is to reduce the inequality by adopting optimized inlet valve opening (%) of the flocculation basins using DOE (Design of Experiments) and RSA (Response Surface Analysis). The inlet valve openings (%) and inflow distributions (%) of 6 paralleled basins were set as factors (X) and characteristics(Y) respectively. 2 level factorial experiments and RSA were conducted for optimization and regression analysis (Y = f(X) + Const.). Adopting the optimized inlet valve opening (%) at field, standard deviation of flow distribution (%) and effluent turbidity was declined from 3.80% to 0.42% and from 0.29 NTU to 0.03 NTU respectively.

CFD and surrogates-based inducer optimization

  • Kratky, Tomas;Zavadil, Lukas;Doubrava, Vit
    • International Journal of Fluid Machinery and Systems
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    • v.9 no.3
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    • pp.213-221
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    • 2016
  • Due to the nature of cavitation numerical analyses, computational optimization of a pump with respect to the cavitation properties is extremely demanding. In this paper it is shown how a combination of Transient Blade Row (TBR) method and some simplifications can be used for making the optimization process more efficient and thus possible on current generation of hardware. The aim of the paper is not the theory of hydraulic design. Instead, the practical aspects of numerical optimization are shown. This is done on an example of a radial pump and a combination of ANSYS CFX, ANSYS software tools and custom scripts is used. First, a comparison of TBR and fully-transient simulation is made. Based on the results, the TBR method is chosen and a parametric model assembled. Design of Experiment (DOE) table is computed and the results are used for sensitivity analysis. As the last step, the final design is created and computed as fully-transient. In conclusion, the results are discussed.

Design of Bar Horn for Ultrasonic Bonding (초음파 접합용 바혼의 설계)

  • Kim, Sun-Rak;Lee, Jae-Hak;Yoo, Choong-D.
    • Journal of Welding and Joining
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    • v.27 no.5
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    • pp.68-73
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    • 2009
  • The bar horn is designed to increase uniformity of the displacement on the output face through simulation and experiments. Three-dimensional modal analysis is conducted using the finite element method to calculate the vibration mode and displacement on the output face, and the design of experiment (DOE) technique is employed to determine the optimum dimensions of the groove and slot so that the high amplitude uniformity of the bar horn is produced. Displacement of the bar horn was measured using the Laser Doppler Vibrometer (LDV), and the experimental results show good agreements with the predicted results. High uniformity of the bar horn is achieved with the dimensions of the groove and slot determined using the design equations.

Optimization of Cathode Flow Field Design for a PEMFC with Six Sigma Technique (Six sigma 기법을 이용한 PEMFC Cathode 유로설계 최적화)

  • Kim, Sun-Hoe
    • Transactions of the Korean hydrogen and new energy society
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    • v.20 no.6
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    • pp.492-498
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    • 2009
  • Six sigma methode was applied for optimization of flow field design of a proton exchange membrane fuel cell (PEMFC). The optimization between number of channel and channel/rib width was suggested in this paper with six sigma method. With the help of six sigma design of experiment (DOE) the number of experiments may be reduced dramatically. The fuel cell channel design optimization with results of these experiments with a 100 $cm^2$ serpentine flow field indicates a optimization data for a given constant operating conditions.

The Optimal Design of gas oven assembly line with the Simulation and Evolution Strategy (시물레이션과 진화 전략을 이용한 가스 오븐 조립라인의 최적 설계)

  • Kim, Kyung-Rok;Lee, Hong-Chul
    • Proceedings of the KAIS Fall Conference
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    • 2009.12a
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    • pp.715-718
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    • 2009
  • The assembly line is one of the typical process hard to analyze with mathematical methods including even stochastic approaches, because it includes many manual operations varying drastically depending on operators' skills. In this paper, we suggest the simulation optimization method to design the optimal assembly line of a gas oven. To achieve the optimal design, firstly, we modeled the real gas oven assembly line with actual data, such as assembly procedures, operation rules, and other input parameters and so on. Secondly, we build some alternatives to enhance the line performance based on business rules and other parameters. The DOE(Design Of Experiment) techniques were used for testing alternatives under various situations. Each alternatives performed optimization process with evolution strategy; one of the GA(Genetic Algorithm) techniques. As a result, we can make about 7% of throughputs up with the same time and cost. By this process, we expect the assembly line can obtain the solution compatible with their own problems.

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