• Title/Summary/Keyword: Design and manufactures

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Feasibility Study of Cryogenic Cutting Technology by Using a Computer Simulation and Manufacture of Main Components for Cryogenic Cutting System (컴퓨터 시뮬레이션을 이용한 극저온 절단 기술 적용성 연구 및 극저온 절단 시스템 주요 부품 제작)

  • Kim, Sung-Kyun;Lee, Dong-Gyu;Lee, Kune-Woo;Song, Oh-Seop
    • Journal of Nuclear Fuel Cycle and Waste Technology(JNFCWT)
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    • v.7 no.2
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    • pp.115-124
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    • 2009
  • Cryogenic cutting technology is one of the most suitable technologies for dismantling nuclear facilities due to the fact that a secondary waste is not generated during the cutting process. In this paper, the feasibility of cryogenic cutting technology was investigated by using a computer simulation. In the computer simulation, a hybrid method combined with the SPH (smoothed particle hydrodynamics) method and the FE (finite element) method was used. And also, a penetration depth equation, for the design of the cryogenic cutting system, was used and the design variables and operation conditions to cut a 10 mm thickness for steel were determined. Finally, the main components of the cryogenic cutting system were manufactures on the basis of the obtained design variables and operation conditions.

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The Study on Correlation and Transformation Matrix Development in terms of Loading Histories of Body and Chassis for CTBA Suspension (CTBA 샤시 부품과 마운팅부 차체 입력 하중과의 상관성 연구 및 변환행렬식 개발)

  • Ha, Dong-Hyun;Park, Soon-Cheol;Jung, Won-Wook
    • Journal of Applied Reliability
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    • v.12 no.2
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    • pp.79-90
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    • 2012
  • The torsion beam type of rear suspension has been adopted by most manufactures of small to medium front wheel drive passenger cars. Previous studies analyzed only the load characteristics of CTBA(the coupled torsion beam axle)'s components. This paper analyzed the results of measurement after measuring loads and displacements, angles when a car equipped with the coupled torsion beam axle is driving in various roads. The most important durability factors for CTBA part are the force and direction of rear CTBA trailing arm. If there are design changes, it was difficult to make a sensor and install each time for measuring the trailing arm forces. After analyzing the loading histories between body and chassis, we developed the transformation matrix that can be converted to mutual force. This paper also deals with the analysis of the force behavior through the analysis of the influence and correlation between the body and chassis parts of cars.

Numerical analysis of steady and transient processes in a directional solidification system

  • Lin, Ting-Kang;Lin, Chung-Hao;Chen, Ching-Yao
    • Coupled systems mechanics
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    • v.5 no.4
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    • pp.341-353
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    • 2016
  • Manufactures of multi-crystalline silicon ingots by means of the directional solidification system (DSS) is important to the solar photovoltaic (PV) cell industry. The quality of the ingots, including the grain size and morphology, is highly related to the shape of the crystal-melt interface during the crystal growth process. We performed numerical simulations to analyze the thermo-fluid field and the shape of the crystal-melt interface both for steady conditions and transient processes. The steady simulations are first validated and then applied to improve the hot zone design in the furnace. The numerical results reveal that, an additional guiding plate weakens the strength of vortex and improves the desired profile of the crystal-melt interface. Based on the steady solutions at an early stage, detailed transient processes of crystal growth can be simulated. Accuracy of the results is supported by comparing the evolutions of crystal heights with the experimental measurements. The excellent agreements demonstrate the applicability of the present numerical methods in simulating a practical and complex system of directional solidification system.

Analysis and Improvement of User Manual Design of Agricultural Machines Made by Small Manufactures (중소기업에서 제작한 농기계 사용설명서의 특성분석과 개선방안)

  • Kim Jeong-Man;Lee Jin-Choon
    • Journal of Korea Society of Industrial Information Systems
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    • v.9 no.4
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    • pp.32-40
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    • 2004
  • This study tried to analyze the characteristic data, gathered by the semantic differential method, of respondents, user manuals and agricultural machines with the traditional statistical approach, i.e., cluster analysis and factor analysis semantic differential methods. Though the existing papers of the traditional sensory engineering only suggested the fragmentary result of analysis, this study tries to analyze the data with step-by-step approach, in which this study is analyzing the data with cluster analysis to get the characteristics of respondents, and then using the factor analysis to condensing the adjectives of describing the manual characteristics into several components. Concludingly, this study suggested a prototype of analyzing the semantic differential data with using cluster analysis and factor analysis.

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Determination of Availability of Domestic Developed Bobbin Probe for Steam Generator Tube Inspection (증기발생기 전열관 와전류검사용 국내 개발 보빈탐촉자 적용성 분석)

  • Kim, In-Chul;Joo, Kyung-Mun;Moon, Yong-Sig
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.7 no.4
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    • pp.19-25
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    • 2011
  • Steam Generator(SG) tube is an important component of Nuclear Power Plant(NPP), which is the pressure boundary between the primary and secondary systems. The integrity of SG tube has been confirmed by the eddy current test every outage. The eddy current technique adopting bobbin probe is currently the primary technique for the steam generator tubing integrity assesment. The bobbin probe is one of the essential components which consist of the whole ECT examination system and provides us a decisive data for the evaluation of tube integrity. Until now, all of the ECT bobbin probes in Korea which is necessary to carry out inspection are imported from overseas. However, KHNP has recently developed the bobbin probe design technology and transferred it to domestic manufacturers to fabricate the probes. This study has been conducted to establish technical requirements applicable to the steam generator tube inspection using the bobbin probes fabricated by the domestic manufactures. The results have been compared with the results obtained by using foreign probe to identify the availability to the steam generator tube inspection. As a result, it is confirmed that the domestic bobbin probe is generally applicable to SG tube inspection in the NPPs.

Requirement Analysis Study for Development of 3D Printing Concrete Nozzle for FCP Manufacturing (FCP 제작용 3D 프린팅 콘크리트 노즐 개발을 위한 요구사항 분석연구)

  • Youn, Jong-Young;Kim, Ji-Hye;Kim, Hye-Kwon;Lee, Donghoon
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2022.04a
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    • pp.65-66
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    • 2022
  • In the construction industry, interest in technologies such as 3D Construction Printing (3DCP) is increasing, and research is being conducted continuously. In the case of atypical architecture, different shapes must be implemented, and the introduction of 3D printing technology is intended to solve it. Our researchers are conducting research to produce Free-form Concrete Panel (FCP). It automatically manufactures the FCP's formwork without any error with the design shape. At this time, the concrete nozzle based on the 3D printing technology is developed and the concrete is precisely extruded into the manufactured form to prevent the deformation of the formwork that can occur due to the concrete load. Therefore, in this study, the requirements for the development of 3D printing concrete nozzles for FCP manufacturing are analyzed. Based on the analyzed requirements, the first nozzle was developed. Such equipment is easy to shorten construction period and cost reduction in the atypical construction field, and is expected to be utilized as basic 3D printing equipment.

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Design and Construction of Data Monitoring System for Stable Cinder Reuse (안정적인 소각재 재활용을 위한 데이터 모니터링 시스템 설계 및 구축)

  • Kim, Gui-Jung;Han, Jung-Soo
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.8 no.5
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    • pp.1082-1086
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    • 2007
  • This research has a purpose of constructing the data monitoring system that makes two-tier work state in the brick production factory to unification by reusing cinder. Monitoring system automatically manages data by using data managing processes such as a state managing process, a location managing process, a badness managing process, a circumstances managing process. In this research, the data management monitoring system manufactures state information of each processes received from RFID and transmits them to data monitoring system. Analyzed data through this system reuses the cinder, so it can effectively manage the production process of the factory which produces bricks through processing automation, faulty-ratio minimization, real-time monitoring and loading managing.

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Forming Tool Design of Outer Shell Structure of Nozzle Extension for Thrust Chamber (연소기 노즐확장부 외피구조물 성형치구 설계)

  • Ryu, Chul-Sung;Lee, Keum-Oh;Choi, Hwan-Seok
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2010.11a
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    • pp.271-275
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    • 2010
  • Forming tool design is carried out for a manufacturing a outer shell structure of the nozzle extension of regenerative cooling thrust chamber. The method which manufactures outer shell structure of nozzle extension is a metal forming process using thin plate. Because the configuration of outer shell structure is changed after forming process by springback effect, the outer shell structure can't be exactly formed with the same forming tool as configuration of the nozzle extension. Therefore forming tool design considering springback effect is necessary for manufacturing the outer shell structure of the nozzle extension. In this study, new designed forming tool configuration was generated to decrease the errors between nozzle contour and formed structure. The analysis results show that the errors between nozzle contour and formed structure is significantly decreased using the new designed forming tool.

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A Study on the Current Manufacturing Status of Knit Jackets for Middle-Aged Women (중년 여성 브랜드의 니트 재킷 생산 현황에 관한 연구)

  • Koo, Mi-Ran
    • Journal of the Korea Fashion and Costume Design Association
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    • v.13 no.2
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    • pp.163-173
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    • 2011
  • The objective of this study is to examine the current status of manufacturing formal knit jackets for middle-aged women. Fifteen manufacturers specializing in formal knitwear brands were chosen as the study subjects, and interviews and questionnaires were used with patterners and designers. The questionnaire was composed of 27 items and began with general questions, such as how the jackets were manufactured. Specific questions, such as materials and sewing method, were also considered further on. The results are as follows: First, as for the structure of the knit jacket manufacturer, seven out of fifteen manufacturers directly manufactured knit jackets in their own factory, while the manufacturing was comprised of 20% woven jackets and 80% knit jackets for all manufactures. Second, as for the type of yarn mostly used in knitting the fabric for the jackets, satin yarn and wool were used mostly for F/W with Plain and Half Milano rib stitches as the type of knit with a gauge of 12G and 7G. Third, as for the margin between the product size of the target brand and the size of the body at the time of designing a knit jacket pattern, the investigation of the actual state of manufacturing showed that the margin at the bust was B+4.8cm, the waist was W+6.9cm, and the hip girth was H+5cm. Therefore, the bust and hip girth of the knit jackets were designed to be smaller than those of the bust and hip girth lines of non-flexible woven jackets. On the contrary, the waist measurement of non-flexible woven jacket was designed to be smaller than the knit jacket. It was found that the side line of the knit jacket was expressed with greater give as compared to that of the non-flexible woven jacket.

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Architectural Product and Formwork Manufacture using 3D Printing - Applicability Verification Through Manufacturing Factor Prediction and Experimentation - (3D 프린팅을 통한 거푸집 제조 및 건축 상품 구현 - 제조인자예측과 실험을 통한 적용가능성 검증 -)

  • Park, Jinsu;Kim, kyung taek
    • Korean Journal of Construction Engineering and Management
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    • v.23 no.1
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    • pp.113-117
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    • 2022
  • Additive manufacturing (AM, also known as 3D printing) technology is digitalized technology, making it easy to predict and manage quality and also, have design freedom ability. With these advantages, AM technology is applied to various industries. In particular, a method of manufacturing buildings and infrastructure with AM technology is being proposed to the construction industry. However, the application of AM technology is restricted due to problems such as insufficient history and quality of technology, lack of construction management methods, and certification of manufacturing products. Therefore, the manufacture of architectural products is implemented with indirect AM technology. In particular, it manufactures formwork using AM and injecting building materials to implement the architectural product. In this study, hybrid type material extrusion AM is used to manufacture large-sized formwork and implement building products. Moreover, we identify factors that can predict productivity and economic feasibility in the additive manufacturing process. As a result, design optimization results are proposed to reduce the production cost and time of architecture buildings.