• Title/Summary/Keyword: Depth of cut

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Machinability investigation of gray cast iron in turning with ceramics and CBN tools: Modeling and optimization using desirability function approach

  • Boutheyna Gasmi;Boutheyna Gasmi;Septi Boucherit;Salim Chihaoui;Tarek Mabrouki
    • Structural Engineering and Mechanics
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    • v.86 no.1
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    • pp.119-137
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    • 2023
  • The purpose of this research is to assess the performance of CBN and ceramic tools during the dry turning of gray cast iron EN GJL-350. During the turning operation, the variable machining parameters are cutting speed, feed rate, depth of cut and type of the cutting material. This contribution consists of two sections, the first one deals with the performance evaluation of four materials in terms of evolution of flank wear, surface roughness (2D and 3D) and cutting forces. The focus of the second section is on statistical analysis, followed by modeling and optimization. The experiments are conducted according to the Taguchi design L32 and based on ANOVA approach to quantify the impact of input factors on the output parameters, namely, the surface roughness (Ra), the cutting force (Fz), the cutting power (Pc), specific cutting energy (Ecs). The RSM method was used to create prediction models of several technical factors (Ra, Fz, Pc, Ecs and MRR). Subsequently, the desirability function approach was used to achieve a multi-objective optimization that encompasses the output parameters simultaneously. The aim is to obtain optimal cutting regimes, following several cases of optimization often encountered in industry. The results found show that the CBN tool is the most efficient cutting material compared to the three ceramics. The optimal combination for the first case where the importance is the same for the different outputs is Vc=660 m/min, f=0.116 mm/rev, ap=0.232 mm and the material CBN. The optimization results have been verified by carrying out confirmation tests.

The predictability of dentoskeletal factors for soft-tissue chin strain during lip closure

  • Yu, Yun-Hee;Kim, Yae-Jin;Lee, Dong-Yul;Lim, Yong-Kyu
    • The korean journal of orthodontics
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    • v.43 no.6
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    • pp.279-287
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    • 2013
  • Objective: To investigate the dentoskeletal factors which may predict soft-tissue chin strain during lip closure. Methods: The pretreatment frontal and lateral facial photographs and lateral cephalograms of 209 women (aged 18-30 years) with Angle's Class I or II malocclusion were examined. The subjects were categorized by three examiners into the no-strain and strain groups according to the soft-tissue chin tension or deformation during lip closure. Relationships of the cephalometric measurements with the group classification were analyzed by logistic regression analysis, and a classification and regression tree (CART) model was used to define the predictive variables for the group classification. Results: The lower the value of the overbite depth indicator (ODI) and the higher the values of upper incisor to Nasion-Pogonion (U1-NPog, mm), overjet, and upper incisor to upper lip (U1-upper lip, mm), the more likely was the subject to be classified into the strain group. The CART showed that U1-NPog was the most prominent predictor of soft-tissue chin strain (cut-off value of 14.2 mm), followed by overjet. Conclusions: To minimize strain of the soft-tissue chin, orthodontic treatment should be oriented toward increasing the ODI value while decreasing the U1-NPog, overjet, and U1 upper lip values.

A Study on Characteristics of ELID Lapping for Sapphire Wafer Material (사파이어 웨이퍼의 ELID 랩핑 가공 특성에 관한 연구)

  • Kwak, Tae-Soo;Han, Tae-Sung;Jung, Myung-Won;Kim, Yunji;Uehara, Yosihiro;Ohmori, Hitoshi
    • Journal of the Korean Society for Precision Engineering
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    • v.29 no.12
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    • pp.1285-1289
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    • 2012
  • This study has been focused on application of ELID lapping process for mirror-surface machining of sapphire wafer. Sapphire wafer is a superior material with optic properties of high performance as light transmission, thermal conductivity, hardness and so on. High effective surface machining technology is necessary to use sapphire as various usages. The interval ELID lapping process has been set up for lapping of the sapphire material. According to the ELID lapping experimental results, it shows that 12.5 kg of load for lapping is most pertinent to ELID lapping. the surface of sapphire can be eliminated by metal bonded wheel with micron abrasives and the surface roughness of 60 nmRa can be gotten using grinding wheel of 2,000 mesh in 4.5 um, depth of cut. In this study, the chemical experiments after ELID grinding also has been conducted to check chemical reaction between workpiece and grinding wheel on ELID grinding process. It shows that the chemical reaction has not happened as the results of the chemical experiments.

Spark Plasma Sintering and Ultra-Precision Machining Characteristics of SiC

  • Son, Hyeon-Taek;Kim, Dae-Guen;Park, Soon-Sub;Lee, Jong-Hyeon
    • Korean Journal of Materials Research
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    • v.20 no.11
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    • pp.559-569
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    • 2010
  • The liquid-phase sintering method was used to prepare a glass lens forming core composed of SiC-$Al_2O_3-Y_2O_3$. Spark plasma sintering was used to obtain dense sintered bodies. The sintering characteristics of different SiC sources and compositions of additives were studied. Results revealed that, owing to its initial larger surface area, $\alpha$-SiC offers sinterability that is superior to that of $\beta$-SiC. A maximum density of $3.32\;g/cm^3$ (theoretical density [TD] of 99.7%) was obtained in $\alpha$-SiC-10 wt% ($6Al_2O_3-4Y_2O_3$) sintered at $1850^{\circ}C$ without high-energy ball milling. The maximum hardness and compression stress of the sintered body reached 2870 Hv and 1110 MPa, respectively. The optimum ultra-precision machining parameters were a grinding speed of 1243 m/min, work spindle rotation rate of 100 rpm, feed rate of 0.5 mm/min, and depth of cut of $0.2\;{\mu}m$. The surface roughnesses of the thus prepared final products were Ra = 4.3 nm and Rt = 55.3 nm for the aspheric lens forming core and Ra = 4.4 nm and Rt = 41.9 for the spherical lens forming core. These values were found to be sufficiently low, and the cores showed good compatibility between SiC and the diamond-like carbon (DLC) coating material. Thus, these glass lens forming cores have great potential for application in the lens industry.

Studes on the Hardwood Cutting of Mulberry(Morus alba L.) I. Effect of Cutting Methods and Seasons n Rootability (뽕나무 고조섭목에 관한 연구 I. 섭목방법 및 시기가 활착률에 미치는 영향)

  • 이동한;김동일
    • Journal of Sericultural and Entomological Science
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    • v.28 no.2
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    • pp.9-14
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    • 1986
  • The rootability of hardwood cutting of mulberry (Morus alba L.) depending upon the kinds of cutting beds, soil of cutting beds, effect of growth regulator (Rootone-F), pretreatments of cutting scion, parts of branches were investigated, The results were as follows ; 1. Rootability was the highest in cutting after callus formed on sand bed, whereas null in the treatment of rice seedling hot bed. 2. Optimum cutting season was around March 26, showed 100% rootability in all treatments except wooden box filled with sand. 3. The order of rootability related with cutting part of branch was upper$^{\circ}C$), and cutting after formation of callus increased rootability, whereas cuttings left in open air for 5 days showed null rootability.

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Carbon Storage in Aboveground, Root, and Soil of Pinus densiflora Stand in Six Different Sites, Korea

  • Park, Gwan-Soo;Choi, Jaeyong;Lee, Kyung-Hak;Son, Young-Mo;Kim, Rae-Hyun;Lee, Hang-Goo;Lee, Sang-Jin
    • Journal of the Korean Society of Environmental Restoration Technology
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    • v.12 no.2
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    • pp.1-9
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    • 2009
  • Due to the increase of carbon dioxide in the atmosphere and global warming, the importance of forest ecosystems, as a place of carbon accumulation and emission, has received a great amount of recognition lately. This study was performed to help understand and provide the current status of carbon cycle in the pinus densiflora stand, Korea. The samples were collected from average 35-years-old Pinus densifiora rands in Gongju, Youngdong, Chungsan, Muju, Mupung, and Jangsu regions. Total thirty aboveground sample trees were cut, and ten roots were sampled, and soil samples were collected. Average carbon concentrations in foliage, branch, stem bark, stem wood, and root were 55.7%, 56.0%, 56.0%, 57.3%, and 56.5%, respectively. Carbon content was estimated by the model $Wt=aD^b$ where Wt is oven-dry weight in kg and D is DBH in cm. Total carbon content (aboveground and root) was 42.39tonC/ha in the Pinus densiflora stand. The proportion of each tree component to total carbon content was high in order of stemwood, root, branch, stem bark, and foliage. Total net primary production (aboveground and root) was estimated at 6.51tonC/ha/yr in Pinus densiflora stand. The proportion of each tree component to total net primary carbon content was high in order of sternwood, root, branch, foliage and stembark. Soil carbon contents in the study sites was 43.51tonC/ha at 0-50cm soil depth.

Stability analysis of an unsaturated expansive soil slope subjected to rainfall infiltration

  • Qi, Shunchao;Vanapalli, Sai K.;Yang, Xing-guo;Zhou, Jia-wen;Lu, Gong-da
    • Geomechanics and Engineering
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    • v.19 no.1
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    • pp.1-9
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    • 2019
  • Shallow failures occur frequently in both engineered and natural slopes in expansive soils. Rainfall infiltration is the most predominant triggering factor that contributes to slope failures in both expansive soils and clayey soils. However, slope failures in expansive soils have some distinct characteristics in comparison to slopes in conventional clayey soils. They typically undergo shallow failures with gentle sliding retrogression characteristics. The shallow sliding mass near the slope surface is typically in a state of unsaturated condition and will exhibit significant volume changes with increasing water content during rainfall periods. Many other properties or characteristics change such as the shear strength, matric suction including stress distribution change with respect to depth and time. All these parameters have a significant contribution to the expansive soil slopes instability and are difficult to take into consideration in slope stability analysis using traditional slope stability analysis methods based on principles of saturated soil mechanics. In this paper, commercial software VADOSE/W that can account for climatic factors is used to predict variation of matric suction with respect to time for an expansive soil cut slope in China, which is reported in the literature. The variation of factor of safety with respect to time for this slope is computed using SLOPE/W by taking account of shear strength reduction associated with loss of matric suction extending state-of-the art understanding of the mechanics of unsaturated soils.

a study on the elastic wave delay line (탄성파 지정선에 관한 연구)

  • 김종상
    • Journal of the Korean Institute of Telematics and Electronics
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    • v.11 no.6
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    • pp.1-15
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    • 1974
  • In this paper, the SH mode of elastic surface waves which are used for delay lines of elastic surface wave is the cretically analysed. It is shown that the SH mode has very large electromechanical coupling factor and propagates on the surface with very small decaying coefficient into the medium. In the case of P2T-4, the depth cf piezoelectric medium that contains 80% of energy is 190 wavelengths. An elastic surface wave delay line is discussed from the view point of 2-port network. Center frequency is shifted by the ratio of transducer electrode width to gap between transducer ellcerodes when electromechanical coupling factor is large. Tempera _ore coefficients for bulk waves of LiNbO3 and LiTaO3 are also calculated and the minimum temperature coefficient value of delay time is 5.4X 10-6/$^{\circ}C$ ia the case of transverse wave propagating along Z axis on LiTaO3. Experimental data are in good agreement with theoretical values of the temperature coefficients of delay time for elastic surface waves propagating along X axis of 130$^{\circ}$ and 64$^{\circ}$ rotated Y cut planes of the LiNbO3.

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Skin Thickness of the Anterior, Anteromedial, and Anterolateral Thigh: A Cadaveric Study for Split-Skin Graft Donor Sites

  • Chan, Jeffrey C.Y.;Ward, John;Quondamatteo, Fabio;Dockery, Peter;Kelly, John L.
    • Archives of Plastic Surgery
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    • v.41 no.6
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    • pp.673-678
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    • 2014
  • Background The depth of graft harvest and the residual dermis available for reepithelization primarily influence the healing of split-skin graft donor sites. When the thigh region is chosen, the authors hypothesize based on thickness measurements that the anterolateral region is the optimal donor site. Methods Full-thickness skin specimens were sampled from the anteromedial, anterior, and anterolateral regions of human cadavers. Skin specimens were cut perpendicularly with a custom-made precision apparatus to avoid the overestimation of thickness measurements. The combined epidermal and dermal thicknesses (overall skin thickness) were measured using a digital calliper. The specimens were histologically stained to visualize their basement membrane, and microscopy images were captured. Since the epidermal thickness varies across the specimen, a stereological method was used to eliminate observer bias. Results Epidermal thickness represented 2.5% to 9.9% of the overall skin thickness. There was a significant difference in epidermal thickness from one region to another (P<0.05). The anterolateral thigh region had the most consistent and highest mean epidermal thickness ($60{\pm}3.2{\mu}m$). We observed that overall skin thickness increased laterally from the anteromedial region to the anterior and anterolateral regions of the thigh. The overall skin thickness measured $1,032{\pm}435{\mu}m$ in the anteromedial region compared to $1,220{\pm}257{\mu}m$ in the anterolateral region. Conclusions Based on skin thickness measurements, the anterolateral thigh had the thickest epidermal and dermal layers. We suggest that the anterolateral thigh region is the optimal donor site for split-skin graft harvests from the thigh.

Physically Compatible Characteristic Length of Cutting Edge Geometry (공구날 특이길이의 물리적 적합성 고찰)

  • Ahn, Il-Hyuk;Kim, Ik-Hyun;Hwang, Ji-Hong
    • Journal of the Korean Society for Precision Engineering
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    • v.29 no.3
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    • pp.279-288
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    • 2012
  • The material removal mechanism in machining is significantly affected by the cutting edge geometry. Its effect becomes even more substantial when the depth of cut is relatively small as compared to the characteristic length which represents the shape and size of the cutting edge. Conventionally, radius or focal length has been employed as the characteristic length with the assumption that the shape of cutting edge is round or parabolic. However, in reality, there could be various ways to determine the radius or focal length even for the same tool edge profile, depending on the region to be considered as cutting edge in the measured profile and the constraints to be set in constructing the best fitted circle or parabola. In this regard, the present study proposes various models to determine the characteristic length in terms of radius or focal length. Their physical compatibility are validated by carrying out 2D orthogonal cutting experiments using inserts with a wide range of characteristic length ($30{\sim}180\;{\mu}m$ in terms of radius) and then by investigating the correlation between the characteristic length and the cutting forces. Such validation is based on the common belief that the larger the characteristic length is, the blunter the cutting edge is and the higher the cutting forces are. Interestingly, the results showed that the correlation is higher for the radius or focal length obtained with a constraint that the center of best fitted circle or the focus of the best fitted parabola should be on the bisectional line of the wedge angle of tool.