• Proceedings of the Korean Society of Precision Engineering Conference
• /
• 1993.04b
• /
• pp.137-141
• /
• 1993

In the case of a boring bar, the vibration amplitude is generallylarge due to its high slenderness. The boring bat is then modelled as a cantilever with dynamic force acting at the free end and a generalized model of nonlinear continous system is obtained. The Analysis of model is conducted for the specific case with a zero side cutting edge angle. The dynamic behaviour is investigated for machining processes in which the the overlap factor of regenerative effect is considered. The vibration characteristics of boring bar depth of cut rather than feed rate in given slenderness.

• Journal of the Korea institute for structural maintenance and inspection
• /
• v.8 no.4
• /
• pp.97-105
• /
• 2004

As modern society has been progressed, the demolition method of concrete structure that satisfy the condition of safety, economic efficiency, and environment-friendliness is required. This study investigated problems of existing demolition methods and developed modified method minimizing cooling water and sludge for demolition job. It was also verified the validity of this method based on the finite element methods. A analysis parameters as a number, depth and size of boring, and self weight were introduced for this study, and gave optimal condition for the demolition job and analysis.

• Journal of the Korean Society for Precision Engineering
• /
• v.16 no.7
• /
• pp.151-157
• /
• 1999

Vibrations in machine tools make many problems in precision, production efficiency, and machine performance. The relative vibration between a workpiece and a tool is very complicated due to many sources. In this study, the dynamic characteristics of a newly developed CNC lathe were analyzed and its chatter characteristics were predicted by a chatter analysis method using finite element analysis and 3 dimensional cutting dynamics. The simulated results showed very complex characteristics of chatter vibration and the borderline of limiting depth of cut was used as the stability limit. To check the validity of this method, cutting tests were done in the CNC lathe using a boring bar as a tool because boring process is very weak due to long overhang . The experimental results showed that the simplified borderline was to be considered as limiting depth of cut at which the chatter vibration starts and the stability limits depended on various cutting parameters such as cutting speed, feed and nose radius of tool.

• Journal of the Korean Society for Precision Engineering
• /
• v.28 no.6
• /
• pp.709-715
• /
• 2011

Chattering in cutting operations are usually a cumbersome part of the manufacturing process in mechanical. Particular, machining performance such as that of the boring process is limited by cutting condition at the movable components. Among various sources of chatter vibration, detrimental point in cutting condition is found a mechanical condition on overhang. It limits cutting speed, depth, surface roughness and tool wear failure as result because the all properties are varying with the metal removal process. In this case, we have to observe the resonance frequencies of a boring bar for continuous cutting. In the established research, boring bar vibration of cutting system has been measured with the aid of accelerometer. However, the inherent parameters of internal turning operations are severely limit for the real time monitoring on accelerometers. At this point, this paper is proposed other method for real time monitoring during continuous cutting with optical fiber at the inside of boring bar. This method has been used a plastic fiber in the special jig on boring bar by based on experimental modal analysis. In this study, improvement of monitoring system on continuous internal cutting was attempted using optical fiber sensor of inside type because usually chattering is investigated experimentally measuring the variation in chip thickness. It is demonstrated that the optical fiber sensor is possibility to measure of chattering with real time in boring process.

• Journal of the Korean Society of Manufacturing Technology Engineers
• /
• v.25 no.4
• /
• pp.295-300
• /
• 2016

In the design of passive and active boring bars, the structural dimensions and shape of the vibration control boring bar are modified depending on the diameter and depth of the workpiece, which changes the dynamic behavior. Thus, the natural frequency, effective mass, and stiffness for the main structure of a tube-type boring bar need to be reset for each vibration control case. However, commercial finite element method (FEM) software and experimental modal analysis are mostly used at present despite being too time-consuming. To overcome the weaknesses of the two methods currently used for vibration control, we realized a graphical user interface (GUI) program for the modal analysis of a modified tube-type damping structure. The analysis results with the GUI program were compared to those with commercial FEM software in order to confirm the effectiveness of the former.

• Journal of the Korean Society for Precision Engineering
• /
• v.27 no.8
• /
• pp.62-69
• /
• 2010

Internal lathe machining with a boring bar is weak with respect to vibration because the bar is long and slender. Therefore, it is important to study the dynamic characteristics of a boring bar. The purpose of this study was to identify the effects of overhang and cutting conditions on the dynamic response characteristics of a boring bar. For an efficient experiment, an $L_g(3^3)$ orthogonal array was applied and the results were quantitatively analyzed by ANOVA. Overhang, feed per revolution, and depth of cut were selected as independent variables. Meanwhile, dynamic stiffness, damping ratio, damping coefficient, and acceleration were chosen as dependent variables. The vibration signal was obtained from an accelerometer attached to the boring bar, followed by visualization by a signal analyzer. The effect of overhang was found to have a significant effect on the dynamic stiffness, damping ratio, and damping coefficient, but the other variables did not. As the length of the overhang increased, the dynamic stiffness decreased and the damping ratio increased. In addition, the damping coefficient increased until the length of the overhang was 4D (where D is the shank diameter), after which it remained constant. The acceleration decreased until the overhang length was 4D, and then increased sharply when the overhang was increased further. From these results, the behavioral trend of the damping characteristics changed when its overhang length was 4D. Consequently, there is a critical point that the dynamic characteristics of boring bar change.

• Journal of the Korean Society of Manufacturing Technology Engineers
• /
• v.19 no.3
• /
• pp.381-387
• /
• 2010

This paper presents a study of the influence of fixed pressure in turning. The effect of roundness error and diameter deformation were studied with respect to the fixed pressure applied inside the cylindrical work piece made by boring tool in CNC lathe. The boring tool used in this study is a tungsten carbide coated. The material of workpiece is SM45C and the machining method is dry cutting. Cutting conditions as cutting speed, feed rate and depth of cut are constant. Finally, the change of fixed pressure had influence on the roundness error and diameter deformation.

• Journal of the Korean Society of Manufacturing Process Engineers
• /
• v.8 no.3
• /
• pp.98-104
• /
• 2009

The objective of this paper is to investigate the effect of factors on the dynamic stiffness variation of boring bar. The experiment was carried out by Taguchi Method and Orthogonal array table. The results indicate that overhang was found out to be dominant factor with 95% confident intervals and feed rate and depth of cut were insignificant. In addition, analysis of loss function shows that loss value increased sharply from 3D to 4D(D is a shank diameter). Consequently, there is critical point which changes property of dynamic stiffness.

• Korean Journal of Remote Sensing
• /
• v.10 no.2
• /
• pp.109-120
• /
• 1994

The study is aimed at the extraction of the groundwater potential areas utilizing the remotely sensed data from satellites. The results of the study are summarized as follows. Analyses of the existing operational wells for groundwater supply indicate that 81% of them are related with lineaments and 51% of them are located at the intersections of lineameters. Thus the features of lineaments are considered to be one of the most important parameters to extract a high potertial area of groundwater. Taking into acount features of lineament, high potential points were extracted from Landsat TM data based on the theory developed in this research, then verifications were made through actual drilling. The result of verification indicates that 9 points produces more 200 cubic meter/day which is the amount required from economical point of view for an operational use. Since the actual boring was not made on the recommended points for 4 points due to the difficulty of access to the exact points and of the approval for boring, they did not yield enough output. The result might have been improved if the exact points were bored and if the boring bad been made deeper, since the maximum depth of boring was limited to 62 meters.

• Tunnel and Underground Space
• /
• v.13 no.3
• /
• pp.196-206
• /
• 2003

In order to investigate the workability of Raise Boring Machine(RBM) such as utilization, penetration rate and advance rate, a vertical shaft of 98 m in length and 3.05 m in diameter was constructed in the layer of conglomerate by using the RBM in this study. In addition, field data from tow different construction sites including water-pump power plant tunnel, roadway tunnel and mining tunnel by RBM were collected and analyzed. The results show that the average weekly bored length is 19.3 m and its average utilization is between 54.3 % and 75.1 % very higher than that of the TBM(Tunnel Boring Machine). It also turns out that the bit force increases linearly with respect to the increase of the RPM(revolution per minute) of RBM. However, the net penetration rate decreases with the increase of bit force, RPM of RBM and depth of shaft. The findings of this study can be used to provide the useful information for the design of shaft and the selection of RBM.