• Title/Summary/Keyword: Densification Process

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Analysis of Hot Isostatic Pressing of Powder Compacts Considering Diffusion and Power-Law Creep (확산과 Power- law 크립을 고려한 압분체 열간정수압압축 공정의 해석)

  • Seo M. H.;Kim H. S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2000.10a
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    • pp.66-69
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    • 2000
  • In order to analyze the densification behaviour of stainless steel powder compacts during hot isostatic pressing (HIP) at elevated temperatures, a power-law creep constitutive model based on the plastic deformation theory for porous materials was applied to the densification. Various densification mechanisms including interparticle boundary diffusion, grain boundary diffusion and lattice diffusion mechanisms were incorporated in the constitutive model, as well. The power-law creep model in conjunction with various diffusion models was applied to the HIP process of 316L stainless steel powder compacts under 50 and 100 MPa at 1125 $!`\acute{\dot{E}}$. The results of the calculations were verified using literature data It could be found that the contribution of the diffusional mechanisms is not significant under the current process conditions.

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Modelling the Densification Behaviour of Powders Considering Diffusion and Power-Law Creep Mechanisms during Hot Isostatic Pressing (열간정수압압축 시 확산기구 및 Power-law크립기구를 고려한 분말 치밀화거동의 모델링)

  • 김형섭
    • Journal of Powder Materials
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    • v.7 no.3
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    • pp.137-142
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    • 2000
  • In order to analyze the densification behaviour of stainless steel powder compacts during hot isostatic pressing (HIP) at elevated temperatures, a power-law creep constitutive model based on the plastic deformation theory for porous materials was applied to the densification. Various densification mechanisms including interparticle boundary diffusion, grain boundary diffusion and lattice diffusion mechanisms were incorporated in the constitutive model, as well. The power-law creep model in conjunction with various diffusion models was applied to the HIP process of 316L stainless steel powder compacts under 50 and 100 MPa at $1125^{\circ}C$. The results of the calculations were verified using literature data. It could be found that the contribution of the diffusional mechanisms is not significant under the current process conditions.

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Enhanced Densification and Hardness of Titanium Bodies Sintered by Advanced Hydrogen Sintering Process

  • Oh, Jung-Min;Koo, Ja-Geon;Lim, Jae-Won
    • Metals and materials international
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    • v.24 no.6
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    • pp.1303-1308
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    • 2018
  • A new sintering technique for enhancing a densification and hardness of sintered titanium body by supplying hydrogen was developed (Hydrogen Sintering Process, HSP). The HSP was developed by only injecting hydrogen into an argon atmosphere during the core time. As a result, sound titanium sintered bodies with high density and hardness were obtained by the HSP. In addition, a pore size and number of the HSP specimens were smaller than those of the argon atmosphere specimen. It was found that the injecting hydrogen into the argon atmosphere by HSP can prevent the formation of oxide layers, resulting in enhanced densification and hardness.

The Effect of an Aluminum Mold on Densification of Copper Powder Under Warm Pressing (온간금형 압축시 구리 분말의 치밀화에 대한 알루미늄 몰드의 영향)

  • Lee, Sung-Chul;Park, Tae-Uk;Kim, Ki-Tae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.32 no.4
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    • pp.333-339
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    • 2008
  • Densification behavior of copper powder was investigated to study the effect of an aluminum mold under warm pressing. The low flow stress of an aluminum mold is appropriate to apply hydrostatic stress to powder compacts during compaction under high temperature. The suggested powder metallurgy process is very useful under high temperature since copper powder compacts have higher relative density over axial stress of 100 MPa and show more homogeneity as compared with conventional warm pressing. Elastoplastic constitutive equation proposed by Shima and Oyane was implemented into a finite element program (ABAQUS) for densification behavior under warn pressing by using a metal mold. Finite element results agreed well with experimental data for densification and deformation of copper powder compacts in the mold.

Improvement of Dimensional Stability of Tropical Light-Wood Ceiba pentandra (L) by Combined Alkali Treatment and Densification

  • Deded Sarip NAWAWI;Andita MARIA;Rizal Danang FIRDAUS;Istie Sekartining RAHAYU;Adesna FATRAWANA;Fadlan PRAMATANA;Pamona Silvia SINAGA;Widya FATRIASARI
    • Journal of the Korean Wood Science and Technology
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    • v.51 no.2
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    • pp.133-144
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    • 2023
  • Densification is an effective method for improving the physical and mechanical properties of low-density wood. However, the set-recovery of dimensions was found to be the problem of densified wood due to low fixation during the densification process. Alkali pretreatment before densification is thought to be a modification process to improve the dimensional stability of densified wood. In this research, the wood samples used were boiled in a 1.25 N sodium hydroxide (NaOH) solution at different times, followed by densification for 5 h at 100℃. The alkali pretreatment for 1, 3, and 5 h of boiling increased the dimensional stability of densified woods and anti-swelling efficiency values were 8.52%, 63.24%, and 48.94%, respectively. The boiling of wood in NaOH solution decreased the holocellulose content, as well as lignin to a lesser degree, and a lower crystallinity index was observed. The lower hydroxyl groups and a higher proportion of lignin in treated samples seem to have contributed to the high dimensional stability detected.

Densification Behavior of Titanium in Direct Powder Rolling Process (분말직송압연 티타늄의 치밀화 거동)

  • Kang, Dong-Hwan;Hong, Jae-Keun;Park, Nho-Kwang;Kim, Tae-Won
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.10
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    • pp.1255-1260
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    • 2012
  • The densification behavior of titanium powder in the direct powder rolling process was investigated. An analytical model for the roll-backlash phenomenon during this process was proposed to conduct a realistic finite element analysis. Furthermore, the roll-backlash was quantitatively analyzed, and the relative densities of the greenstrip along the rolling direction were precisely estimated. Finally, the slip and nip phenomena were identified by calculating the contact pressure and shear stress between the titanium powder and the roller in order to understand the densification behavior of the powder during the rolling process.

Density Improvement of Sintered Preforms by the Cold Rotary Forging (냉간 회전성형법에 의한 분말성형체의 고밀도화 연구)

  • Yun, Deok-Jae;Im, Seong-Ju;Choe, Seok-U;Na, Gyeong-Hwan
    • Transactions of Materials Processing
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    • v.7 no.5
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    • pp.426-431
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    • 1998
  • This study is concerned with cold repressing of sintered preforms by the rotary forging process. An experiment has been carried out using the rotary powder forging press(500kN) which was designed and constructed in the authors' laboratory. The effect of process variables and aspect ration of sintered preform on the densification behavior during the rotary repressing was studied by several mechanical test such as working force hardness distribution density and microstructures of the specimens. Since a higher densification can be achieved by applying the rotary repressing on presinted preforms it was successively demonstrated that the cold rotary powder forging is an effective operation to improve quality of P/M parts.

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Consolidation of Iron Nanopowder by Nanopowder-Agglomerate Sintering at Elevated Temperature

  • Lee, Jai-Sung;Yun, Joon-Chul;Choi, Joon-Phil;Lee, Geon-Yong
    • Journal of Powder Materials
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    • v.20 no.1
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    • pp.1-6
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    • 2013
  • The key concept of nanopowder agglomerate sintering (NAS) is to enhance material transport by controlling the powder interface volume of nanopowder agglomerates. Using this concept, we developed a new approach to full density processing for the fabrication of pure iron nanomaterial using Fe nanopowder agglomerates from oxide powders. Full density processing of pure iron nanopowders was introduced in which the powder interface volume is manipulated in order to control the densification process and its corresponding microstructures. The full density sintering behavior of Fe nanopowders optimally size-controlled by wet-milling treatment was discussed in terms of densification process and microstructures.

Optimization of PMD(Pre-Metal Dielectric) Linear Nitride Precess (PMD(Pre-Metal Dielectric) 선형 질화막 공정의 최적화에 대한 연구)

  • 정소영;김상용;서용진
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.14 no.10
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    • pp.779-784
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    • 2001
  • In this work, we studied the characteristics of nitride films for the optimization of PMD(pro-metal dielectric) linear process, which can be applied to the recent semiconductor manufacturing process. We split the deposit condition of nitride films into four parts such as PO(protect overcoat) nitride, baseline, low hydrogen and high stress and low hydrogen, respectively. We tried to find out correlation between BPSG deposition and densification. In order to analyze the changes of Si-H and Si-NH-Si bonding density, we used FTIR area method. We also investigated the crack generation on wafer edge after BPSG densification, and the changes of nitride film stress as a function of RF power variation to judge whether the deposited films.

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Densification Behavior of $BaTiO_3$ Ceramics with Grain Growth ($BaTiO_3$ 요업체에서 입성장에 따른 치밀화 거동)

  • 이태헌;김정주;김남경;조상희
    • Journal of the Korean Ceramic Society
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    • v.32 no.1
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    • pp.51-56
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    • 1995
  • Variation of sintered density of BaTiO3 powder calcined at 120$0^{\circ}C$ and 135$0^{\circ}C$ was investigated with respect to the grain growth behavior. It was found that BaTiO3 powder, which was calcined at 120$0^{\circ}C$, showed abnormal grain growth behavior during sintering process. At initial stage of sintering process, the densification rate of specimen was accelerated with rapid grain growth caused by the abnormal grain growth. But with the increase of sintering time, abnormally grown grain met each other and the density of specimen decreased drastically due to coalescence of pores located in triple junction. On the contrary, BaTiO3 powder calcined at 135$0^{\circ}C$ showed normal grain growth behavior and gradually densified with the increase of sintering time.

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