• 제목/요약/키워드: Delayed crack

검색결과 80건 처리시간 0.029초

강의 피로균열지연거동에 미치는 과대하중의 영향과 통계적 변동에 관한 연구 (Influence of overload on the fatigue crack growth retardation and the statistical variation)

  • 김선진;남기우;김종훈;이창용;박은희;서상하
    • 한국해양공학회지
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    • 제11권3호
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    • pp.76-88
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    • 1997
  • Constant .DELTA.K fatigue crack growth rate experiments were performed by applying an intermediate single and multiple overload for structural steel, SM45C. The purpose of the present study is to investigate the influence of multiple overloads at various stress intensity factor ranges and the effect of statistical variability of crack retardation behavior. The normalized delayed load cycle, delayed crack length and the minimum crack growth rate are increased with increasing baseline stress intensity factor range when the overload ratio and the number of overload application were constant. The crack retardation under low baseline stress intensity factor range increases by increasing the number of overload application, but the minimum crack growth rate decreases by increasing the number of overload application. A strong linear correlation exists between the minimum crack growth rate and the number of overload applications. And, it was observed that the variability in the crack growth retardation behavior are presented, the probability distribution functions of delayed load cycle, delayed crack length and crack growth life are 2-parameter Weibull. The coefficient of variation of delayed load cycle and delayed crack length for the number of 10 overload applications data are 14.8 and 9.2%, respectively.

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단일 과대하중에 의한 균열지연거동에 관한 연구 (A Study on Crack Retardation Behavior by Single Overload)

  • 송삼홍;권윤기
    • 대한기계학회논문집
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    • 제19권2호
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    • pp.451-462
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    • 1995
  • Single overload tests performed to examine the crack retardation behavior for the specimen thickness and overload ratios. Delayed crack length was tend to increase in small thickness and big overload ratio but was difference between delayed crack length and plastic zone size that expected in specimen thickness. So retardation behavior that estimated in plastic zone size, was not sufficient. Crack tip branching and striation distribution, secondary mechanisms that effected in retardation behavior, was examined by experiment and finite element analysis. Crack tip branching was affected by micro structure, and appeared the more complicatedly according to increasing damage by overload and decreasing crack driving force in base line stress level. And crack tip branching the branching angle decreased crack driving force in the crack tip. And a characteristic of the fractography on retardation zone was that striation distribution did not appear due to decreased crack driving force.

단일과대하중에 의한 피로균열추전의 지대지연현상에 관한 연구 (A Study on the Delayed-Retardation of Fatigue Crack Growth Following Single Peak Overload)

  • 오세욱;강상훈
    • 대한기계학회논문집
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    • 제14권5호
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    • pp.1186-1192
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    • 1990
  • 본 연구에서는 이와 같은 과대인장하중의 제하과정중에 발생하는 과대압축소 성역이 과대하중에 의한 피로균열의 진전지연에 미치는 영향을 중심으로 하여, 각 소 성역 치수를 매개변수로 하는 해석적 방법을 통하여 가속지연모델을 제안하고, 이를 2024-T3 Al 합금을 이용한 단일과대하중에 의한 지연시험결과 및 Wheeler 나 Willenb- org 등의 기존의 지연모델과 비교 고찰하고자 한다.

단일과대하중하에서 피로균열진전지연거동 및 지연수명의 확률론적 해석 (A Stochastic Analysis for Crack Growth Retardation Behavior and Prediction of Retardation Cycle Under Single Overload)

  • 심동석;김정규
    • 대한기계학회논문집A
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    • 제23권7호
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    • pp.1164-1172
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    • 1999
  • In this study, to investigate the fatigue crack retardation behavior and the variability of retardation cycles, fatigue crack growth tests were conducted on 7075-T6 aluminum alloy under single tensile overload. A retardation coefficient, D was introduced to describe fatigue crack retardation behavior and a random variable, Z to describe the variability of fatigue crack growth. The retardation coefficient was separately formulated according to retardation behavior which is composed of delayed retardation part and retardation part. The random variable, Z was evaluated from experimental data which was obtained from fatigue crack growth tests under constant amplitude load. Using these variables, a probabilistic model was developed on the basis of the modified Forman's equation, and retardation behavior and cycles were predicted under certain overload condition. The predicted retardation curve well agrees with the trend of experimental crack retardation behavior. And this model well predicts the scatter of experimental retardation cycles.

단일 과대 하중에 의한 균열 성장 지연 거동 예측 (Prediction of Crack Growth Retardation Behavior by Single Overload)

  • 송삼흥;최진호;김기석
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1996년도 추계학술대회 논문집
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    • pp.928-932
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    • 1996
  • Single overload fatigue tests with overload sizes ranging from 50% and 100% have been performed to investing ate the fatigue crack growth retardation behavior. A modified and experimental method of Willenborg's model for prediction of crack growth retardation behavior has been developed, based on evaluations of equivalent plastic zone size (EPZS) changing its size along the overload plastic zone boundary. The minimum crack growth rates of each overload size are linearly decreased with overload size increasing, but fatigue lives extended by single overload are increasing much more unlike the crack growth rates. Comparisons of crack growth behavior predicted by EPZS model and Willenborg model have shown that the EPZS model accounts for overload effects better than Willenborg model. These effects include delayed retardation, large retardation region, minimum crack growth rate, and the increase rate of crack growth rate in the region crack growth rate recovered.

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과대 하중작용 시 균열성장 지연 거동에 대한 파괴역학적 정리 (Fracture Mechanic's Approach on Retardation Behaviors under Overloading)

  • 강용구;박준영
    • 한국기계가공학회지
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    • 제11권5호
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    • pp.13-20
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    • 2012
  • In order to clarify the effect of overload on crack growth behaviors, fatigue tests for overload were carried out for round plain specimens of SM45C steel. In the experiment, typical semi-elliptical crack shape was found and further crack growth behaviors were tested. Using three types of single overload fatigue tests, Crack growth retardation phenomenon were examined. The growth rate of surface crack(da/dN) during retardation period was analyzed in terms of ${\Delta}K$ and ${\Delta}K_{eff}$. On the growth rate of surface crack analyzed by ${\Delta}K$, the dependence of overload stress levels appears. However, on the growth rate by ${\Delta}K_{eff}$ obtained by Willenborg analysis, there is a non-liner relationship between da/dN and ${\Delta}K_{eff}$ with narrow scatter band.

크랙을 가진 유체유동 파이프의 동특성 해석 (Dynamic Behavior of a Simply Supported Fluid Flow Pipe with a Crack)

  • 유진석;손인수;윤한익
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2003년도 춘계학술대회논문집
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    • pp.689-694
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    • 2003
  • An iterative modal analysis approach is developed to determine the effect of transverse open cracks on the dynamic behavior of simply supported pipe conveying fluid subject to the moving mass. The equation of motion is derived by using Lagrange's equation. The influences of the velocity of moving mass and the velocity of fluid flow and a crack have been studied on the dynamic behavior of a simply supported pipe system by numerical method. The presence of crack results in higher deflections of pipe. The crack section is represented by a local flexibility matrix connecting two undamaged beam segments i.e. the crack is modelled as a rotational spring. Totally, as the velocity of fluid flow and the crack severity are increased, the mid-span deflection of simply supported pipe conveying fluid is increased. The time which produce the maximum dynamic deflection of the simply supported pipe is delayed according to the increment of the crack severity.

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대구경-후판 압력용기용 저 합금강(Mn-Mo)의 용접특성 (A Welding Characteristics of Large Caliber-Thick Plate Pressure Vessel Low Alloy Steel (Mn-Mo))

  • 안종석;박진근;윤재연
    • Journal of Welding and Joining
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    • 제30권6호
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    • pp.10-14
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    • 2012
  • Recently the low alloy steel plate made with manganese-molybdenum is used widely in steam drum and separator of the new coal-fired power plant boiler. This material is suitable for the vapor storage of high pressure and high temperature. The high temperature creep strength of Mn-Mo alloy is higher than the carbon plate(SA516) that used in the subcritical pressure boiler. It reduces the thickness of the pressure vessel and makes the lightweight possible. Recently in the power plant boiler operation and production process, the damage has happened frequently in the heat affected zone and base material according to the hydrogen crack and delayed crack. This paper describes the research result about the damage case experienced in the boiler steam drum production process and present the optimum manufacture method for the similar damage prevention of recurrence.

Theoretical models of threshold stress intensity factor and critical hydride length for delayed hydride cracking considering thermal stresses

  • Zhang, Jingyu;Zhu, Jiacheng;Ding, Shurong;Chen, Liang;Li, Wenjie;Pang, Hua
    • Nuclear Engineering and Technology
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    • 제50권7호
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    • pp.1138-1147
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    • 2018
  • Delayed hydride cracking (DHC) is an important failure mechanism for Zircaloy tubes in the demanding environment of nuclear reactors. The threshold stress intensity factor, $K_{IH}$, and critical hydride length, $l_C$, are important parameters to evaluate DHC. Theoretical models of them are developed for Zircaloy tubes undergoing non-homogenous temperature loading, with new stress distributions ahead of the crack tip and thermal stresses involved. A new stress distribution in the plastic zone ahead of the crack tip is proposed according to the fracture mechanics theory of second-order estimate of plastic zone size. The developed models with fewer fitting parameters are validated with the experimental results for $K_{IH}$ and $l_C$. The research results for radial cracking cases indicate that a better agreement for $K_{IH}$ can be achieved; the negative axial thermal stresses can lessen $K_{IH}$ and enlarge the critical hydride length, so its effect should be considered in the safety evaluation and constraint design for fuel rods; the critical hydride length $l_C$ changes slightly in a certain range of stress intensity factors, which interprets the phenomenon that the DHC velocity varies slowly in the steady crack growth stage. Besides, the sensitivity analysis of model parameters demonstrates that an increase in yield strength of zircaloy will result in a decrease in the critical hydride length $l_C$, and $K_{IH}$ will firstly decrease and then have a trend to increase with the yield strength of Zircaloy; higher fracture strength of hydrided zircaloy will lead to very high values of threshold stress intensity factor and critical hydride length at higher temperatures, which might be the main mechanism of crack arrest for some Zircaloy materials.