• Title/Summary/Keyword: Deformation Transfer Function

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Tension/Heat/Thermal Deformation Analysis of a Cold Coiled Strip in Coiling Process (냉연 판재의 권취공정에 있어서 장력/열/변형 해석)

  • 정영진;이규택;강충길
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2002.05a
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    • pp.39-43
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    • 2002
  • A new model for heat transfer and thermal deformation analysis according to strip mm in coiling process has been proposed. Finite difference analyses for heat transfer of cold rolled coil have been carried out under various coiling tensions and strip crown using the equivalent thermal conductivity for the radial direction of cold rolled coil which is a function of strip thickness, surface characteristics and compressive pressure. The compressive pressure is calculated from a equation expressed as a function of hoop stress and coil tension considering strip mm obtained by experiment. Finite element method for thermal deformation of cold rolled coil has been performed to investigate the effects of the strip crown, the coil tension and temperature. From these analyses, it is found that the axial inhomogeneity of thermal deformation is increased as the strip crown, compressive pressure, and temperature drop in cold coiled strip increase.

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Coupled Analysis of Heat Transfer and Thermoelastoplastic deformation (열전달과 열탄소성변형의 연결해석)

  • 이용기;한흥남;오규환;이동녕
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1994.03a
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    • pp.47-54
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    • 1994
  • The study is concerned with the coupled analysis of heat transfer and thermoelastoplastic deformation. The thermoelastoplastic model is very useful for the analysis of residual stress and the analysis of thermal stress as well as the analysis of metal forming. Heat of deformation, phase transformation and contact heat transfer boundary are considered. The contact heat transfer boundary is treated by the interpolation of shape function. The analysis of deformation and the analysis of heat transfer are carried out for the could upsetting and the hot rolling. The computed results are found to be in good agreement with the experimental results.

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An exact transfer matrix method for coupled bending and bending vibrations of a twisted Timoshenko beam

  • Lee, Jung Woo;Lee, Jung Youn
    • Structural Engineering and Mechanics
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    • v.72 no.6
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    • pp.797-807
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    • 2019
  • In this study, an exact transfer matrix expression for a twisted uniform beam considering the effect of shear deformation and rotary inertia is developed. The particular transfer matrix is derived by applying the distributed mass and transcendental function while using a local coordinate system. The results obtained from this method are independent for a number of subdivided elements, and this method can determine the required number of exact solutions for the free vibration characteristics of a twisted uniform Timoshenko beam using a single element. In addition, it can be used as a useful numerical method for the computation of high-order natural frequencies. To validate the accuracy of the proposed method, the computed results are compared with those reported in the existing literature, and the comparison results indicate notably good agreement. In addition, the method is used to investigate the effects of shear deformation and rotary inertia for a twisted beam.

Optimal Design of Ventilated Disc Brake Rotor (벤틸레이티드 디스크 브레이크 로터의 최적설계)

  • Lee, Su-Gi;Seong, Bu-Yong;Ha, Seong-Gyu
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.3 s.174
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    • pp.593-602
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    • 2000
  • The shape optimization is performed to minimize the judder of ventilated disc brake rotor that is induced by the thermal deformation of the disc. A three-dimensional finite element is developed to analyze the coupled system of temperature and displacement field, and the thermal conductivity and mechanical stiffness matrices are simultaneously taken into account. To reduce computing time, an equivalent heat transfer rate is introduced approximating the heat transfer rate on the disc surface. A deformation factor is introduced to describe the thermal deformation causing the judder. The deformation factor is chosen as an objective function in the optimization process. Consequently an optimum design is then performed minimizing the deformation factor with the design variables of the shape of the disc. The optimum design procedure presented in this study is proven to be an effective method of minimizing the judder, and it reduces the thermal deformation by 23% of the initial geometry.

Deformation of the PDMS Membrane for a Liquid Lens Under Hydraulic Pressure

  • Gu, Haipeng;Gan, Zihao;Hong, Huajie;He, Keyan
    • Current Optics and Photonics
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    • v.5 no.4
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    • pp.391-401
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    • 2021
  • In the present study, a hyperelastic constitutive model is built by complying with a simplified hyperelastic strain energy function, which yields the numerical solution for a deformed polydimethylsiloxane (PDMS) membrane in the case of axisymmetric hydraulic pressure. Moreover, a nonlinear equilibrium model is deduced to accurately express the deformation of the membrane, laying a basis for precise analysis of the optical transfer function. Comparison to experimental and simulated data suggests that the model is capable of accurately characterizing the deformation behavior of the membrane. Furthermore, the stretch ratio derived from the model applies to the geometrical optimization of the deformed membrane.

Study on Springback Control in Reconfigurable Die Forming (가변금형 성형에서 탄성회복 제어 연구)

  • Ha, S.M.;Park, J.W.;Kim, T.W.
    • Transactions of Materials Processing
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    • v.17 no.6
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    • pp.393-400
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    • 2008
  • Springback is one of the most difficult phenomena to analyze and control in sheet forming. Most of traditional springback control methods rely on experiences of skilled workers in industrial fields. This study focuses on prediction and generation of optimum reconfigurable die surfaces to control shape errors originated by springback. For this purpose, a deformation transfer function(DTF) was combined with finite element analysis of the springback in the 2D sheet forming model of elastic-perfectly plastic materials under the condition without blank holder. The results showed shape errors within 1% of the objective shape, which were comparable with analytically predicted errors. In addition to this theoretical analysis, DTF method was also applied to 2D and 3D sheet forming experiments. The experimental results showed ${\pm}0.5$ mm and ${\pm}1.0$ mm shape error distribution respectively, demonstrating that reconfigurable die surfaces were predicted well by the DTF method. Irrespective of material properties and sheet thickness, the DTF method was applicable not only to FEM simulation but also to 2D and 3D elasto-reconfigurable die forming. Consequently, this study shows that springback can be controlled effectively in the elasto-RDF system by using the DTF method.

Shear Load Transfer Characteristics of Drilled Shafts in Weathered Rocks (풍화암에 근입된 현장타설 말뚝의 하중 전이 특성)

  • Jeong, Sang-Seom;Cho, Sung-Han;Kim, Soo-Il
    • Proceedings of the Korean Geotechical Society Conference
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    • 2000.03a
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    • pp.85-106
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    • 2000
  • The load distribution and deformation of drilled shafts subjected to axial loads were evaluated by a load transfer approach. The emphasis was on quantifying the load transfer mechanism at the interface between the shafts and surrounding highly weathered rocks based on a numerical analysis and small-scale tension load tests performed on nine instrumented piles. An analytical method that takes into account the soil coupling effect was developed using a modified Mindlin's point load solution. Based on the analysis, a single-modified hyperbolic model is proposed for the shear transfer function of drilled shafts in highly weathered rocks. Through comparisons with field case studies, it is found that the prediction by the present approach is in good agreement with the general trend observed by in-situ measurements.

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Optimal Design of Strip Casting Roll (박판 주조 롤의 최적설계)

  • Park, Cheol-Min;Kang, Tae-Wook;Park, Gyung-Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.11
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    • pp.2466-2473
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    • 2002
  • In twin roll strip casting process, the design of casting roll is the most important equipment for producing strip. Analyses of heat transfer and deformation for the casting roll are carried out by using the finite element program, ANSYS. Both the elastic deformation and the elasto-plastic deformation under a thermal load are considered in the analysis. Optimization to minimize the volume of roll is performed under the various thermal loads such as the heat flux and the roll speed. Design variables are defined by diameters and positions of the cooling hole in the roll , Although the thermal load remarkably varies, the design variables and objective function are found to be consistent.

Study on Optimization for 2-D Curved Surface Forming by Multi-point Dieless Elasto-forming (다점 무금형 2차원 곡면성형 최적화 연구)

  • Kang D. H.;Park J. W.;Kim T. W.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.05a
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    • pp.66-69
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    • 2004
  • A new concept of multi-point dieless elasto-forming method has been developed to make various shape of curved surface without conventional dies. The developed dieless elasto-forming system consists of discrete punches controlled by servo motors and various kinds of elastomers(rubber and foam). To predict optimal position of punch elements, DTF(deformation transfer function) was introduced, and FEM analysis was carried out. The optimal arrangement of elastomer was selected considering characteristics of each elastomer, and a desired concave shape was formed. The experimental results were consistent with the numerical ones.

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