• Transactions of Materials Processing
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• v.21 no.3
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• pp.164-171
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• 2012

This paper focuses on the development of a new SPD (severe plastic deformation) process named HCAE (half channel angular extrusion). HCAE technology is based on principled similar to ECAE, but imposes a larger amount and more effective plastic deformation on materials. The amount of shear deformation can be altered by varying the process parameters. Finite element analyses of HCAE were conducted in order to investigate the characteristics of deformation during HCAE and the simulated results show that the predicted value of imposed plastic strain in a single pass reaches 2.5.

• Journal of the Korean Society of Safety
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• v.17 no.2
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• pp.22-31
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• 2002

In present study, the deformation analysis and automotive body repair were analyzed with respect to collision types by case studies. As a result, lots of data for the automobile frame deformation caused by collision were collected and analyzed according to collision types. It was shown from the result that the frame deformation patterns were able to be roughly grouped by collision positions of vehicles. Repair plans of deformed frames could be carried on the measured data. It was shown that the deformed vehicle frames were sufficienty repaired to be normal in driving characteristics from the performance test of repaired vehicles.

• Transactions of Materials Processing
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• v.10 no.3
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• pp.206-213
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• 2001

Dynamic deformation of metallic materials mostly accompanies substantial amounts of deformation heat. Since the flow stress of deformation is sensitive to temperature, implication of heat due to plastic work is essential to the evaluation of constitutive relations. In this study, a series of compression tests were conducted for SAF 2507 super duplex stainless steel at various temperatures and strain rates. The accumulation of plastic work was calculated through numerical integration and converted into the elevation of temperature. Subsequent logarithmic interpolation deduced isothermal flow surfaces, which were primary input data of finite element analysis. Simple closed die forging process was analyzed and optimized with commercial FEM code applying both raw and calibrated material database. The effect of accounting deformation heat was more noticeable in high-speed forming process.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2000.04a
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• pp.179-182
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• 2000

The dynamic softening behavior of type 430 ferritic stainless steel could be characterized by the hot torsion test in the temperature range of 900-110$0^{\circ}C$ and the strain rate range of 0.05-5/sec. It is found that the continuous dynamic recrystallization (CDRX) was a major dynamic softening mechanism. The effects of process variables strain ($\varepsilon$) stain rate($\varepsilon$)and temperature (T) on CDRX could be individually established from the analysis of flow stress curves and microstructure. The effect of CDRX individually established from the analysis of flow stress curves and microstructure. The effect of CDRX increased with increasing strain rate and decreasing temperature in continuous deformation. The multipass deformation processes were performed with 10 pass deformations. The CDRX effect occurred in multipass deformatioon. The grain refinement could be achieved from multipass deformation The grain refinement increased with increasing strain rate and decreasing temperature. Also the CDRX in multipass deformation was affected by interpass time and pass strain. The total strain was to be found key parameter to occur CDRX.

• Journal of Welding and Joining
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• v.23 no.3
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• pp.47-53
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• 2005

Longitudinal deformation is produced by fillet welding during the fabrication of built-up beams and decreases productivity and quality because it needs an extra correcting process. The deformation is caused by welding moment, which is the value multiplied the welding shrinking farce by the distance from the neutral axis. This welding moment can be offset by generating a moment in the same magnitude and in an opposite direction by induction heating. The location and quantity of the induction heating are decided via experiments and simple equations. This study, first, clarifies the creation mechanism of the longitudinal deformation with FEM analysis. Then, we presents the preventive method of this deformation by induction heating basing on the mechanism and verifies its validity through analysis and experiments.

• Journal of Welding and Joining
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• v.20 no.4
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• pp.544-550
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• 2002

Arc-spot welding is generally used in joining of precise parts such as case and core in electronic compressor. It is important to control joining deformation in electronic compressor because clearance control in micrometer order is needed for excellent airtightness and anti-nose. The countermeasures far this deformation in field have mainly been dependent on the rule of try and error by operator's experience because of productivities. For control this deformation problem without influence on productivities, development of exact simulation model should be needed. In this study, to solve this deformation problem in arc-spot welded structure with case and core, we intend to make a simulation model that is able to predict deformation in precise order by tuning and feedback between sensing data and simulation results. This paper include development of heat input model for arc-spot welding, temperature monitoring and make a heat transfer model using sensing data in product.

• Journal of Mechanical Science and Technology
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• v.15 no.9
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• pp.1226-1239
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• 2001

Rotating machinery often encounters excessive vibration due to various excitation sources. Among others, the synchronous excitation due to rotating unbalance and initial deformation is acknowledged to be one of the major sources of vibration in rotor-bearing systems. In this paper, a synchronous response analysis method in the presence of the initial deformation is proposed to investigate the peculiar effect of the initial deformation on the response of general flexible rotor-bearing systems with rotational speed dependency and the anisotropy. Experiments are performed and compared with computational results to verify the proposed analysis method. Two numerical examples are also provided to illustrate the characteristics of the synchronous response of general rotor-bearing systems due to the initial deformation.

• Journal of the Korean Society for Precision Engineering
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• v.24 no.4 s.193
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• pp.131-137
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• 2007

Electronic Speckle Pattern Interferometry(ESPI) is a common method for measuring out-of-plane deformation and in-plane deformation and applied for vibration analysis and strain/stress analysis. However, ESPI is sensitive to environmental disturbance, which provide the limitation of industrial application. On the other hand, Shearography based on shearing interferometer which is insensitive to vibration disturbance can directly measure the first derivative of out-of-plane deformation. In this paper a technique that extract out-of-plane deformation from results of shearography by numerical processing is proposed and measurement results of ESPI and Shearoraphy are compared quantitatively.

• Food Science and Biotechnology
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• v.15 no.3
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• pp.409-412
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• 2006

Interrelationship between results of large deformation (texture profile analysis, TPA) test and small deformation (creep) test on ohmic heated surimi gel, water-bath heated surimi gel, and commercial fish gel products (kamabokos) was examined. Creep test revealed ohmic heated gels have higher elastic modulus and viscosity values than water-bath heated ones, with differences of elastic modulus and viscosity between ohmic and water-bath heated gels being 18 and 28.5%, respectively. These differences were reflected in the higher hardness, cohesiveness, and chewiness values of ohmic heated gels in TPA. In TPA test, the differences of hardness and chewiness between ohmic heated gel and water-bath heated gel were 29.3 and 38.7%, respectively. It was concluded that with proper experimental design, the small deformation creep test which gives molecular level deformation data can be related to the large deformation TPA test indicating the sensory textural properties.

• Journal of the Society of Naval Architects of Korea
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• v.38 no.4
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• pp.66-74
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• 2001

Plate bending process is indispensible in shipbuilding. The process includes press bending process and heating process. Especially the heating process is carried out exclusively by skillful workers. Many researches have been made to automate the heating process. This study was carried out as a fundamental study to develop a efficient analysis method for triangle heating and focused on clarifying the deformation characteristics of plate by triangle heating and essential elements effect on the deformation. In this paper, we proposed an analysis model for thermal-elastic-plastic analysis and simulated the deformation by triangle heating using ANSYS based on the experimental results of Jang et al.(2001). Also, we showed the deformation characteristics more clearly by comparing the deformation due to triangle heating and line heating in case that the total heat input is same. Finally, we investigated the change characteristics of deformation elements according to the volumetric heat input.