• Title/Summary/Keyword: Defect detection

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Defect Detection and Defect Classification System for Ship Engine using Multi-Channel Vibration Sensor (다채널 진동 센서를 이용한 선박 엔진의 진동 감지 및 고장 분류 시스템)

  • Lee, Yang-Min;Lee, Kwang-Young;Bae, Seung-Hyun;Jang, Hwi;Lee, Jae-Kee
    • The KIPS Transactions:PartA
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    • v.17A no.2
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    • pp.81-92
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    • 2010
  • There has been some research in the equipment defect detection based on vibration information. Most research of them is based on vibration monitoring to determine the equipment defect or not. In this paper, we introduce more accurate system for engine defect detection based on vibration information and we focus on detection of engine defect for boat and system control. First, it uses the duplicated-checking method for vibration information to determine the engine defect or not. If there is a defect happened, we use the method using error part of vibration information basis with error range to determine which kind of error is happened. On the other hand, we use the engine trend analysis and standard of safety engine to implement the vibration information database. Our simulation results show that the probability of engine defect determination is 100% and the probability of engine defect classification and detection is 96%.

An Improved Defect Detection Algorithm of Jean Fabric Based on Optimized Gabor Filter

  • Ma, Shuangbao;Liu, Wen;You, Changli;Jia, Shulin;Wu, Yurong
    • Journal of Information Processing Systems
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    • v.16 no.5
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    • pp.1008-1014
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    • 2020
  • Aiming at the defect detection quality of denim fabric, this paper designs an improved algorithm based on the optimized Gabor filter. Firstly, we propose an improved defect detection algorithm of jean fabric based on the maximum two-dimensional image entropy and the loss evaluation function. Secondly, 24 Gabor filter banks with 4 scales and 6 directions are created and the optimal filter is selected from the filter banks by the one-dimensional image entropy algorithm and the two-dimensional image entropy algorithm respectively. Thirdly, these two optimized Gabor filters are compared to realize the common defect detection of denim fabric, such as normal texture, miss of weft, hole and oil stain. The results show that the improved algorithm has better detection effect on common defects of denim fabrics and the average detection rate is more than 91.25%.

A Study on Shape Warpage Defect Detecion Model of Scaffold Using Deep Learning Based CNN (CNN 기반 딥러닝을 이용한 인공지지체의 외형 변형 불량 검출 모델에 관한 연구)

  • Lee, Song-Yeon;Huh, Yong Jeong
    • Journal of the Semiconductor & Display Technology
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    • v.20 no.1
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    • pp.99-103
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    • 2021
  • Warpage defect detecting of scaffold is very important in biosensor production. Because warpaged scaffold cause problem in cell culture. Currently, there is no detection equipment to warpaged scaffold. In this paper, we produced detection model for shape warpage detection using deep learning based CNN. We confirmed the shape of the scaffold that is widely used in cell culture. We produced scaffold specimens, which are widely used in biosensor fabrications. Then, the scaffold specimens were photographed to collect image data necessary for model manufacturing. We produced the detecting model of scaffold warpage defect using Densenet among CNN models. We evaluated the accuracy of the defect detection model with mAP, which evaluates the detection accuracy of deep learning. As a result of model evaluating, it was confirmed that the defect detection accuracy of the scaffold was more than 95%.

Current Trend and Direction of Deep Learning Method to Railroad Defect Detection and Inspection

  • Han, Seokmin
    • International Journal of Internet, Broadcasting and Communication
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    • v.14 no.3
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    • pp.149-154
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    • 2022
  • In recent years, the application of deep learning method to computer vision has shown to achieve great performances. Thus, many research projects have also applied deep learning technology to railroad defect detection. In this paper, we have reviewed the researches that applied computer vision based deep learning method to railroad defect detection and inspection, and have discussed the current trend and the direction of those researches. Many research projects were targeted to operate automatically without visual inspection of human and to work in real-time. Therefore, methods to speed up the computation were also investigated. The reduction of the number of learning parameters was considered important to improve computation efficiency. In addition to computation speed issue, the problem of annotation was also discussed in some research projects. To alleviate the problem of time consuming annotation, some kinds of automatic segmentation of the railroad defect or self-supervised methods have been suggested.

A directional defect detection in texture image using mathematical morphology (수리 형태론을 이용한 texture 영상의 방향성 결함검출)

  • 김한균;윤정민;오주환;최태영
    • Journal of the Korean Institute of Telematics and Electronics B
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    • v.33B no.4
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    • pp.141-147
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    • 1996
  • In this paper an improved morphological algorithm for directional defect detection is proposed, where the defect is parallel to the texture image. The algorithm is based on obtaining the background image while removing the defect by comparing every directional morphological result with max or min except that of defect. The defect can of defect and the background image. For a computer simulation, it is shown that the proposed method has better performance than the conventional algorithm.

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The Design & Manufacture and Characteristic Analysis of Eddy Current Sensor for Bolt Hole Defect Evaluation (볼트 홀 결함 평가용 와전류 센서 설계제작 및 특성분석)

  • Ahn, Y.S.;Gil, D.S.;Park, S.G.
    • Journal of Power System Engineering
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    • v.15 no.4
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    • pp.37-41
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    • 2011
  • This paper introduces the special eddy current sensor and its characteristic for bolt hole defect evaluation in gas turbine rotor. In the past, Fluorescent penetration inspection method was used for qualitative defect evaluation in gas turbine rotor bolt hole. This method can defect the bolt hole defect but can not evaluate the defect size. Nowadays, eddy current method is used quantitative defect evaluation due to advanced sensor design technology. And eddy current method is more time and cost saving than the old method. We developed bolt shape eddy current sensor for the rotor bolt hole defect detection and evaluation. The eddy current sensor moves to the bolt hole guided by screw nut and detects the defect on the bolt hole. The bolt hole mock-up and artificial defects were made and used for the signal detection & resolution analysis of eddy current sensor. The results show that signal detection capability is enough to detect 0.2 mm depth defect. And the resolution capability is enough to differentiate 02, 0.5, 1.0 and 2.0 mm depth defect.

Siamese Neural Networks to Overcome the Insufficient Data Problems in Product Defect Detection (제품 결함 탐지에서 데이터 부족 문제를 극복하기 위한 샴 신경망의 활용)

  • Shin, Kang-hyeon;Jin, Kyo-hong
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2022.05a
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    • pp.108-111
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    • 2022
  • Applying deep learning to machine vision systems for defect detection of products requires vast amounts of training data about various defect cases. However, since data imbalance occurs according to the type of defect in the actual manufacturing industry, it takes a lot of time to collect product images enough to generalize defect cases. In this paper, we apply a Siamese neural network that can be learned with even a small amount of data to product defect detection, and modify the image pairing method and contrastive loss function by properties the situation of product defect image data. We indirectly evaluated the embedding performance of Siamese neural networks using AUC-ROC, and it showed good performance when the images only paired among same products, not paired among defective products, and learned with exponential contrastive loss.

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Steel Surface Defect Detection using the RetinaNet Detection Model

  • Sharma, Mansi;Lim, Jong-Tae;Chae, Yi-Geun
    • International Journal of Internet, Broadcasting and Communication
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    • v.14 no.2
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    • pp.136-146
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    • 2022
  • Some surface defects make the weak quality of steel materials. To limit these defects, we advocate a one-stage detector model RetinaNet among diverse detection algorithms in deep learning. There are several backbones in the RetinaNet model. We acknowledged two backbones, which are ResNet50 and VGG19. To validate our model, we compared and analyzed several traditional models, one-stage models like YOLO and SSD models and two-stage models like Faster-RCNN, EDDN, and Xception models, with simulations based on steel individual classes. We also performed the correlation of the time factor between one-stage and two-stage models. Comparative analysis shows that the proposed model achieves excellent results on the dataset of the Northeastern University surface defect detection dataset. We would like to work on different backbones to check the efficiency of the model for real world, increasing the datasets through augmentation and focus on improving our limitation.

Pipeline defect detection with depth identification using PZT array and time-reversal method

  • Yang Xu;Mingzhang Luo;Guofeng Du
    • Smart Structures and Systems
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    • v.32 no.4
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    • pp.253-266
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    • 2023
  • The time-reversal method is employed to improve the ability of pipeline defect detection, and a new approach of identifying the pipeline defect depth is proposed in this research. When the L(0,2) mode ultrasonic guided wave excited through a lead zirconate titinate (PZT) transduce array propagates along the pipeline with a defect, it will interact with the defect and be partially converted to flexural F(n, m) modes and longitudinal L(0,1) mode. Using a receiving PZT array attached axisymmetrically around the pipeline, the L(0,2) reflection signal as well as the mode conversion signals at the defect are obtained. An appropriate rectangle window is used to intercept the L(0,2) reflection signal and the mode conversion signals from the obtained direct detection signals. The intercepted signals are time reversed and re-excited in the pipeline again, result in the guided wave energy focusing on the pipeline defect, the L(0,2) reflection and the L(0,1) mode conversion signals being enhanced to a higher level, especially for the small defect in the early crack stage. Besides the L(0,2) reflection signal, the L(0,1) mode conversion signal also contains useful pipeline defect information. It is possible to identify the pipeline defect depth by monitoring the variation trend of L(0,2) and L(0,1) reflection coefficients. The finite element method (FEM) simulation and experiment results are given in the paper, the enhancement of pipeline defect reflection signals by time-reversal method is obvious, and the way to identify pipeline defect depth is demonstrated to be effective.

Automatic Defect Detection from SEM Images of Wafers using Component Tree

  • Kim, Sunghyon;Oh, Il-seok
    • JSTS:Journal of Semiconductor Technology and Science
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    • v.17 no.1
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    • pp.86-93
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    • 2017
  • In this paper, we propose a novel defect detection method using component tree representations of scanning electron microscopy (SEM) images. The component tree contains rich information about the topological structure of images such as the stiffness of intensity changes, area, and volume of the lobes. This information can be used effectively in detecting suspicious defect areas. A quasi-linear algorithm is available for constructing the component tree and computing these attributes. In this paper, we modify the original component tree algorithm to be suitable for our defect detection application. First, we exclude pixels that are near the ground level during the initial stage of component tree construction. Next, we detect significant lobes based on multiple attributes and edge information. Our experiments performed with actual SEM wafer images show promising results. For a $1000{\times}1000$ image, the proposed algorithm performed the whole process in 1.36 seconds.