• Title/Summary/Keyword: Dead metal zone

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A Study on Extrusion Forces in Hot Extursion of Al-Si Alloys (AI-Si 합금의 열간압출에 있어서 압출압력에 관한 연구)

  • Jo, Hyeong-Ho
    • Korean Journal of Materials Research
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    • v.4 no.7
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    • pp.837-844
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    • 1994
  • To investigate that the theoretical formulas for extrusion forces are applicable to the manufacturing plant, the maximum extrusion forces were calculated from Siebel's and Geleji's formulas and also measured using 550 ton extrusion press. Parameters such as flow stress, $K_f$, angle of dead metal zone, $\alpha$ were obtained experimentally in order to calculate the maximum extrusion forces by the the theoretical formulas, and it was showed that the results were reliable as the deformation efficient factor, $\eta _f$ was determined to be less than 0.5. The maximum extrusion forces calculated from Siebel's formula and Geleji's formula for the angle of dead metal zone, $\alpha = 50^{\circ}$ were approached to the experimental results. However, it was found that Siebel's formula is more useful to apply to the manufacturing plant.

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정사각형재의 평금형 압출시 공정조건의 변화에 따른 하중과 유동양상에 대한 실험 적 연구

  • 김동권;김영득;배원병;김영호
    • Transactions of Materials Processing
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    • v.5 no.2
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    • pp.97-104
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    • 1996
  • It is very important to obtain the knowledge of loads and flow patterns in most processes because these information are the fundamental data of die design and process design. The objective of present study is to investigate loads and metal flow patterns for various process conditions in flat die extrusion of square-bars from circular billets. For analyzing the metal flow patterns of the billets photo etching is used on sections of split specimen. From this method metal flow patterns are analyzed for various area reductions friction factors and punch stroke through the process from initial-stage to final-stage. Experiments are carried out with hard solder billets at room temperature.

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An Experimental Study for the CUP-CUP Axisymmetric Combined Extrusion (컵-컵형 축대칭 복합압출에 관한 실험적연구)

  • 김영득;한철호
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1994.03a
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    • pp.175-182
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    • 1994
  • Effect of some process variables including area reduction, stroke advance, materials on the extrusion load, plastic flow and height ratio of upper to lower extruded parts in the cup-cup axisymmetric extrusion were experimentally investigated and analyzed. Deformed pattern is visualized by grid-marking technique using half-cut billets splitted. The influence of using split specimen and original specimen on the extrusion load and height ratio is examined by experiment.

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Effect of Flow Stress, Friction, Temperature, and Velocity on Finite Element Predictions of Metal Flow Lines in Forgings (유동응력, 마찰, 온도, 속도 등이 단조 중 단류선의 유한요소예측에 미치는 영향)

  • Choi, M. H.;Jin, H. T.;Joun, M. S.
    • Transactions of Materials Processing
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    • v.24 no.4
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    • pp.227-233
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    • 2015
  • In this paper, the effect of flow stress, friction, temperature, and velocity on finite element predictions of metal flow lines after cylindrical upsetting is presented. An actual three-stage hot forging process involving an upsetting step is utilized and experimental metal flow lines are measured to study the effect of the various process variables. It was found that temperature and velocity for reasonable values of friction have little influence on metal flow lines especially those located deep within the cylinder but that flow stress has a direct influence on the flow lines. It was shown that a pure power law material model cannot reflect the real flow stress of hot material because it underestimates the flow stress especially around the dead-metal zone for the upsetting of a cylindrical specimen. It is thus recommended that a proper lower limit of flow stress be assumed to alleviate this issue.

A 50 to 150 MHz PLL with a New Phase Frequency Detector suitable for Microprocessor Application (마이크로프로세서 응용에 적합한 새로운 구조의 위상/주파수 검출기를 가지는50 to 150 MHz PLL)

  • 홍종욱;이성연;정우경;이용석
    • Proceedings of the IEEK Conference
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    • 1999.11a
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    • pp.955-958
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    • 1999
  • We designed a phase locked loop (PLL), which is applicable to microprocessor clock generation application. The designed PLL has a new simple phase frequency detector (PFD) which eliminate dead-zone and has a good high frequency characteristic. The lock-in range of the designed PLL is 50 MHz ~ 150 MHz at 3.3v power supply voltage. The design is carried out using a 0.6${\mu}{\textrm}{m}$ triple metal CMOS process. The area of the layout is 0.35mm by 0.42mm with 359 transistors.

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An Experimental Study in the Forward-Backward Extrusion for the Cup-Cup shape (상하 컵형인 전후방압출공정에 관한 실험적 연구)

  • 김영득;한철호
    • Transactions of Materials Processing
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    • v.3 no.3
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    • pp.291-301
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    • 1994
  • In the simultaneous forward-backward extrusion the effects of some process variables including area reduction, stroke advance, materials(Al 2024 and commercial pure copper) on the extrusion load, plastic flow and height ratio of upper to lower extruded parts are experimentally investigated and analyzed. Grid-marking technique is employed to visualize the plastic flow. The influence of using split and original specimen on the extrusion load and height ratio is evaluated by experiments. Experimental results show that the plastic flow if oriented to the part of lower area reduction in the begining but it is usually variated during the overall process. The configurations of plastic deformation and plastic flow are dependent on the working materials and the lubricational conditions.

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Applying a Two-channel Video Streaming Technology Front and Rear Vehicle Wireless Video Monitoring System (2채널 영상 스트리밍 기술을 적용한 차량용 전. 후방 무선 영상 모니터링 시스템)

  • Na, HeeSu;Won, YoungJin;Yoon, JungGeun;Lee, SangMin;Ahn, MyeongIl;Kim, DongHyun;Moon, JongHoon
    • Journal of the Institute of Electronics and Information Engineers
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    • v.51 no.12
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    • pp.210-216
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    • 2014
  • In this paper, it was proposed to develop front and rear image monitoring system for vehicle that help a driver to cope with urgent situation about a dangerous element. When parking a vehicle, the risk factors to be formed by the dead zone can be resolved by using anterior and posterior cameras of the vehicle. In embedded system environment, a SoC(System on Chip) and two high-resolution CMOS (Complementary metal-oxide-semiconductor) image sensors were used to transfer two high-resolution image data through he TCP/ IP-based network. To transfer image data through he TCP/ IP-based network, the images received by two cameras were compressed by using H.264 and they were transmitted with wireless method(Wi-Fi) by using real-time transport protocol (Real-time Transport Protocol). Transmission loss, transmission delay and transmission limit were solved in wireless (Wi-Fi) environment and the bit-rate of two image data compressed by H.264 was adjusted. And the system for the optimal transmission in wireless (Wi-Fi) environment was materialized and experimented.