• 제목/요약/키워드: Data-based maintenance

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생산효율화를 위한 설비보전관리 지원시스템에 관한 연구 -설비보전정보시스템을 중심으로- (A Study on the Equipment Maintenance Management Support System for Production Efficiency)

  • 송원섭
    • 산업경영시스템학회지
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    • 제21권48호
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    • pp.279-289
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    • 1998
  • This study deals with the schemes of design, plan and operate maintenance management support systems and with the engineering approach for the solutions to build the maintenance management for the production efficiency. Maintenance Management Information System(MMIS) is the task that must focus on machinery historical data and planned maintenance action. Also the efficient supporting system in a maintenance management is achieved by database which is based on process of machinery's failure history. Designing method of maintenance management information system, maintenance modules are consisted of six factors ; machinery's historical data, lubrication control, check sheet, repair work, availability report, and performance report(control board and detailed reports), and then operators can rapidly utilize data in work place. In the implementation of designed model, program coding has been developed by Visual Basic 3.0. Data insertion, deletion and updating which perform menu screen is implemented by reading data from database. Implementation model based on LAN environment and related data is stored in Microsoft DBMS.

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안전성 확보를 위한 예측.예방설비보전 데이터베이스 시스템 설계 (A Predictive Preventive Maintenance Data Base System Design for Safety)

  • 양성환;박범
    • 산업경영시스템학회지
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    • 제20권44호
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    • pp.123-128
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    • 1997
  • A data base design framework for predictive a preventive-maintenance system is presented in this paper in order to effectively control machines and reduce accident rates in the workplace. The data base is designed to meet general management requirements to evaluate different maintenance strategies. There are seven data files: the equipment list maintenace pesonnel, maintenance history, maintenance specification, spare part, maintenance equipment, and maintenance schedules. Each data base file has several record based upon data acquisition.

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Ontology-based Facility Maintenance Information Integration Model using IFC-based BIM data

  • Kim, Karam;Yu, Jungho
    • 국제학술발표논문집
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    • The 6th International Conference on Construction Engineering and Project Management
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    • pp.280-283
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    • 2015
  • Many construction projects have used the building information modeling (BIM) extensively considering data interoperability throughout the projects' lifecycles. However, the current approach, which is to collect the data required to support facility maintenance system (FMS) has a significant shortcoming in that there are various individual pieces of information to represent the performance of the facility and the condition of each of the elements of the facility. Since a heterogeneous external database could be used to manage a construction project, all of the conditions related to the building cannot be included in an integrated BIM-based building model for data exchange. In this paper, we proposed an ontology-based facility maintenance information model to integrate multiple, related pieces of information on the construction project using industry foundation classesbased (IFC-based) BIM data. The proposed process will enable the engineers who are responsible for facility management to use a BIM-based model directly in the FMS-based work process without having to do additional data input. The proposed process can help ensure that the management of FMS information is more accurate and reliable.

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스마트 팩토리에서 머신 러닝 기반 설비 장애진단 예측 시스템 (A Predictive System for Equipment Fault Diagnosis based on Machine Learning in Smart Factory)

  • 조재형;이재오
    • KNOM Review
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    • 제24권1호
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    • pp.13-19
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    • 2021
  • 최근 산업 분야에서는 공장 자동화 뿐만 아니라 장애 진단/예측을 통해 고장/사고를 사전에 방지하여 생산량을 극대화하기 위한 연구가 진행되고 있으며, 이를 구성하기 위해 많은 양의 데이터 축적을 위한 클라우드 기술, 데이터 처리를 위한 빅 데이터 기술, 그리고 데이터 분석을 쉽게 진행하기 위한 AI(Artificial Intelligence)기술이 도입되고 있다. 또한 최근에는 장애 진단/예측의 발전으로 인해 설비 유지보수(PM: Productive Maintenance) 방식도 정기적으로 설비를 유지보수 하는 방식인 TBM(Time Based Maintenance)에서 설비 상태에 따라 유지보수 하는 방식인 CBM(Condition Based Maintenance)을 조합하는 방식으로 발전하고 있다. CBM 기반 유지보수를 수행하기 위하여 설비의 상태(condition)의 정의와 분석이 필요하다. 따라서 본 논문에서는 머신 러닝(Machine Learning) 기반의 장애 진단을 위한 시스템 및 데이터 모델(Data Model)을 제안하며, 이를 기반으로 장애를 사전 예측한 사례를 제시하고자 한다.

스마트 디바이스 기반 유지보수 관리자용 자동화 모델 구축에 관한 연구 (Research on the Construction of an Automation Model for Maintenance Managers Based on Smart Devices)

  • 박지환;정수완;이서준;송진우;권순욱
    • 한국건설관리학회논문집
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    • 제22권1호
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    • pp.72-80
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    • 2021
  • 지난해 기준 국내 30년이 넘은 노후화 건축물이 37%를 차지하고 있으며, 건물 노후화 수치가 점차적으로 늘어남에 따라, 건물유지보수의 필요성이 대두되고 있다. 건물의 유지보수를 위해서는 많은 작업 주체가 참여하여 업무를 진행한다. 그 중 '유지보수 관리자'의 업무가 가장 큰 비중을 차지한다. 현재 업무를 살펴보면 유지보수 건축물의 이력관리를 도면 혹은 수기로 기록하여 보관하는 방식으로 진행되고 있으며, 해당 자료를 재 열람하기 위해서는 많은 시간이 소모된다. 이에 본 연구에서는 작업자의 유지관리 업무 편의성 향상과 이력관리를 최적화 하기위해 기존 유지보수 프로세스를 파악하고, 분석하여 문제점을 도출하고 스마트 디바이스 기반의 자동화 모델을 구축하였다. 본 연구는 스마트 디바이스 기반의 자동화 모델 구축을 위하여, ① 일반적인 시설물 관리 프로세스 분석 및 관련 문헌 검토, ② 현재 유지보수 프로세스 개선, ③BIM Data, COBie Data, IoT 및 AR 기술을 기반으로 유지보수 관리 자동화 모델 기능 구성도 제작, ④ 스마트 디바이스 기반 유지보수 관리 자동화 모델 구축, ⑤ 사례 현장 적용, 유지보수 관리 진행 및 이력정보 재검토 소요 시간 비교를 통한 시스템 검증을 실시하였다.

On the Establishment of LSTM-based Predictive Maintenance Platform to Secure The Operational Reliability of ICT/Cold-Chain Unmanned Storage

  • Sunwoo Hwang;Youngmin Kim
    • International journal of advanced smart convergence
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    • 제12권3호
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    • pp.221-232
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    • 2023
  • Recently, due to the expansion of the logistics industry, demand for logistics automation equipment is increasing. The modern logistics industry is a high-tech industry that combines various technologies. In general, as various technologies are grafted, the complexity of the system increases, and the occurrence rate of defects and failures also increases. As such, it is time for a predictive maintenance model specialized for logistics automation equipment. In this paper, in order to secure the operational reliability of the ICT/Cold-Chain Unmanned Storage, a predictive maintenance system was implemented based on the LSTM model. In this paper, a server for data management, such as collection and monitoring, and an analysis server that notifies the monitoring server through data-based failure and defect analysis are separately distinguished. The predictive maintenance platform presented in this paper works by collecting data and receiving data based on RabbitMQ, loading data in an InMemory method using Redis, and managing snapshot data DB in real time. The predictive maintenance platform can contribute to securing reliability by identifying potential failures and defects that may occur in the operation of the ICT/Cold-Chain Unmanned Storage in the future.

용인경전철 차량부품 정비 데이터 분석 및 상태기반 예지 유지보수 방안 연구 (A Study on the Maintenance Data Analysis of Vehicle Parts of Yongin Light Rail and Condition-Based Prediction Maintenance)

  • 이경호;이중윤;김영민
    • 시스템엔지니어링학술지
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    • 제18권1호
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    • pp.1-13
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    • 2022
  • The Yongin Light Rail train was manufactured by Bombardier Transportation in Canada in 2008 and is a privately invested railway line that has been operating in Yongin-si, Gyeonggi-do, since 2013. When the frequency of train failure increases due to aging, and there is a delay in the delivery period of imported parts used in the Bombardier manufactured trains, timely vehicle maintenance may not be performed due to lack of parts. To solve this problem, it is necessary to build a 'vehicle parts maintenance demand forecasting system' that analyzes the accurate and actual maintenance demand annual based on the condition of vehicle parts. The full scope of analysis in this paper analyzes failure data from various angles after opening of Yongin light rail vehicle to analyze failure patterns for each part and identify replacement cycles according to possible failures and consumption of parts. Based on this study, it is expected that Yongin Light Rail's maintenance system will change from the existing time-based replacement (TBM) concept to the condition-based maintenance (CBM) concept. It is expected that this study will improve the efficiency of the Yongin Light Rail maintenance system and increase vehicle availability. This paper is a fundamental for establishing of a system for predicting the replacement timing of vehicle parts for Yongin Light Rail. It reports the results of data analysis on some vehicle parts.

CBM기반의 고장 예측 신뢰성 모델 (Failure Prediction Reliability Model based on the Condition-based Maintenance)

  • 김연수;정영배
    • 산업경영시스템학회지
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    • 제22권52호
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    • pp.171-180
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    • 1999
  • Industrial equipment reliability improvement and maintenance is gaining attention as the next great opportunity for manufacturing productivity improvement. Reactive maintenance is expensive because of extensive unplanned downtime and damage to machinery. To avoid such an unplanned machine downtime, it is needed to use proactive maintenance approach by either using historical maintenance data or by sensing machine conditions. This paper discusses failure diagonosis and prediction based on the condition-based maintenance and reliability technique. Thus, by enabling such a framework, it can bring us more efficient planning and execution of maintenance to reduce costs and/or increase profits.

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틸팅열차 차상신호장치 교정유지보수 평가에 관한 연구 (A Study on Evaluation of corrective maintenance for the ATP on-board equipped in Tilting train)

  • 이강미;신덕호;백종현;이재호
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2009년도 춘계학술대회 논문집
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    • pp.1989-1992
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    • 2009
  • Maintenance is classified preventive maintenance before performing equipment failure and corrective maintenance after performing equipment failure. In preventive maintenance, we may analyze the failure data to end from beginning of equipment and allocate maintenance method and calculate maintenance cycle quantitatively by the failure data analysis. So, it has a merit to reduce system maintenance cost and to operate effectively but, it require high cost in system introducing and continuous operation to end of system. In corrective maintenance, we may calculate MTTR(mean time to repair) quantitatively based on function failure time. it can be based on establishing maintenance system for operation efficiency. In this paper, we may reflect the MTTR for the onboard equipped in Tilting train to establish maintenance system for Tilting train operation efficiency.

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불확실성을 고려한 철도 교량의 LCC분석 시스템 개발 (Development of Uncertainty-Based Life-Cycle Cost System for Railroad Bridges)

  • 조중연;선종완;김이현;조효남
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2007년도 추계학술대회 논문집
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    • pp.1158-1164
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    • 2007
  • Recently, the demand on the practical application of life-cycle cost effectiveness for design and rehabilitation of civil infrastructure is rapidly growing unprecedentedly in civil engineering practice. Accordingly, it is expected that the life-cycle cost in the 21st century will become a new paradigm for all engineering decision problems in practice. However, in spite of impressive progress in the researches on the LCC, so far, most researches in Koreahave only focused on roadway bridges, which are not applicable to railway bridges. Thus, this paper presents the formulation models and methods for uncertainty-based LCCA for railroad bridges consideringboth objective statistical data available in the agency database of railroad bridges management and subjective data obtained form interviews with experts of the railway agency, which are used to anew uncertainty-based expected maintenance/repair costs including lifetime indirect costs. For reliable assessment of the life-cycle maintenance/repair costs, statistical analysis considering maintenance history data and survey data including the subjective judgments of railway experts on maintenance/management of railroad bridges, are performed to categorize critical maintenance items and associated expected costs and uncertainty-based deterioration models are developed. Finally, the formulation for simulation-based LCC analysis of railway bridges with uncertainty-based deterioration models are applied to the design-decision problem, which is to select an optimal bridge type having minimum Life-Cycle cost among various railway bridges types such as steel plate girder bridge, and prestressed concrete girder bridge in the basic design phase.

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