• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2007년도 추계학술대회 논문집
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• pp.31-34
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• 2007

In this study, optimum processing condition of AZ31 Mg alloy was investigated utilizing processing map and constitutive equation considering microstructure evolution (dynamic recrystallization) during hot-working. A series of mechanical tests were conducted at various temperatures and strain rates to construct a processing map and to formulate the recrystallization kinetics and grain size relation. Dynamic recrystallization (DRX) was observed to occur revealing maximum intensity at a domain of $250^{\circ}C$ and 1/s. The effect of DRX kinetics on microstructure evolution was implemented in a commercial FEM code followed by remapping of the state variables. The volume fraction and grain size of deformed part were predicted using a modified FEM code and compared with those of actual hot forged one. A good agreement was observed between the experimental results and predicted ones.

• 소성∙가공
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• 제10권1호
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• pp.35-41
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• 2001

The high temperature deformation behavior of SCM 440 can be characterized by the hot torsion test in the temperature ranges of $900^{\circ}C$~$1100^{\circ}C$ and strain rate ranges of 0.05/sec~5/sec. The aim of this paper is to establish the quantitative equation of the volume fraction of dynamic recrystallization (DRX) as a function of processing variables, such as strain rate ($\varepsilon$), temperature (T), and strain ('$\varepsilon$). During hot deformation, the evolution of microstructure could be analyzed from work hardening rate ($\theta$). For the exact prediction of dynamic softening mechanism the critical strain ($\varepsilon_c$), the strain for maximum softening rate ($\varepsilon^*$ and Avrami' exponent (m') were quantitatively expressed by dimensionless parameter, Z/A, respectively. The transformation-effective strain-temperature curve for DRX could be composed. It was found that the calculated results were agreed with the experimental data for the steel at any deformation conditions.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2003년도 춘계학술대회논문집
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• pp.427-733
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• 2003

Adiabatic shear bands have been observed in the serrated chip during high strain rate metal cutting process of medium carbon steel and titanium alloy. The recent microscopic observations have shown that dynamic recrystallization occurs in the narrow adiabatic shear bands. However the conventional flow stress models such as the Zerilli-Armstrong model and the Johnson-Cook model, in general, do not predict the occurrence of dynamic recrystallization (DRX) in the shear bands and the thermal softening effects accompanied by DRX. In the present study, a strain hardening and thermal softening model is proposed to predict the adiabatic shear localized chip formation. The finite element analysis (FEA) with this proposed flow stress model shows that the temperature of the shear band during cutting process rises above 0.5T$\sub$m/. The simulation shows that temperature rises to initiate dynamic recrystallization, dynamic recrystallization lowers the flow stress, and that adiabatic shear localized band and the serrated chip are formed. FEA is also used to predict and compare chip formations of two flow stress models in orthogonal metal cutting with AISI 1045. The predictions of the FEA agreed well with the experimental measurements.

• 한국분말재료학회지
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• 제19권2호
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• pp.134-139
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• 2012

P/M coppers are subjected to the isothermal compression tests at the strain rate ranging from 0.01 to 10.0 $s^{-1}$ and the temperature from 200 to $800^{\circ}C$. The processing map reveals the dynamic recrystallization (DRX) domain in the following temperature and strain rate ranges: $600-800^{\circ}C$ and 0.01-10.0 $s^{-1}$, respectively. In the domain, the region at temperature of $600^{\circ}C$ and strain rate of $10^{-2}s^{-1}$ shows peak efficiency. From the kinetic analysis, the apparent activation energy in the DRX domain is 190.67 kJ/mol and it suggests that lattice self-diffusion is the rate controlling mechanism.

• 소성∙가공
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• 제3권4호
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• pp.427-439
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• 1994

The high temperature deformation behavior of $SiC_p/Al-Si$ composites and Al-Si matrix was studied by hot torsion test in a range of temperature from $270^{\circ}C$ to $520^{\circ}C$ and at strain rate range of $1.2{\times}10_{-3}~2.16{\times}10_{-1}/sec$. The hot restoration mechanisms for both matrix and composites were found to be dynamic recrystallization(DRX) from the investigation of flow curves and microstructural evolutions. The Si precipitates and SiC particles promoted DRX, and the peak strain$({\varepsilon}_p)$ of the composites was smaller than that of the matrix. Flow stresses of $SiC_p/Al-Si$ composites were found to be generally higher than the matrix, but the difference was quite small at higher temperature due to the decrease of capability of load transfer by SiC particles. With increasing temperature, failure strain of matrix and composites are inclined to increase, the increasing value of failure strain for the $SiC_p/Al-Si$ composites was small compared to that of matrix. The stress dependence of both materials on strain rate() and temperature(T) was examined by hyperbolic sine law, $\.{\varepsilon}=A_1[sinh({\alpha}{\cdot}{\sigma})]_n$exp(-Q/RT)

• 소성∙가공
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• 제12권4호
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• pp.358-363
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• 2003

Adiabatic shear bands have been observed in the serrated chip during high strain rate metal cutting process of medium carbon steel and titanium alloy The recent microscopic observations have shown that dynamic recrystallization occurs in the narrow adiabatic shear bands. However the conventional flow stress models such as the Zerilli-Armstrong model and the Johnson-Cook model, in general, do not predict the occurrence of dynamic recrystallization (DRX) in the shear bands and the thermal softening effects accompanied by DRX. In the present study, a strain hardening and thermal softening model is proposed to predict the adiabatic shear localized chip formation. The finite element analysis (FEA) with this proposed flow stress model shows that the temperature of the shear band during cutting process rises above 0.5Τ$_{m}$. The simulation shows that temperature rises to initiate dynamic recrystallization, dynamic recrystallization lowers the flow stress, and that adiabatic shear localized band and the serrated chip are formed. FEA is also used to predict and compare chip formations of two flow stress models in orthogonal metal cutting with AISI 1045. The predictions of the FEA agreed well with the experimental measurements.s.

• 한국분말재료학회지
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• 제15권6호
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• pp.458-465
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• 2008

The hot deformation characteristics of pure molybdenum was investigated in the temperature range of $600{\sim}1200^{\circ}C$ and strain rate range of $0.01{\sim}10.0/s$ using a Gleeble test machine. The power dissipation map for hot working was developed on the basis of the Dynamic Materials Model. According to the map, dynamic recrystallization (DRX) occurs in the temperature range of $1000{\sim}1100^{\circ}C$ and the strain rate range of $0.01{\sim}10.0/s$, which are the optimum conditions for hot working of this material. The average grain size after DRX is $5{\mu}m$. The material undergoes flow instabilities at temperatures of $900{\sim}1200^{\circ}C$ and the strain rates of $0.01{\sim}10.0/s$, as calculated by the continuum instability criterion.

• 한국산학기술학회논문지
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• 제18권6호
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• pp.263-268
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• 2017

상용 마그네슘 합금의 경우, 상온에서 낮은 성형성을 갖기 때문에, 온간 성형 조건 하에서 성형 공정을 수행하는 것이 일반적이다. 마그네슘 합금은 온간 성형 과정 중에 동적 재결정(dynamic recrystallization, DRX)이 발생하여, 초기 결정립 사이즈가 급격하게 작아지며, 내부 전위 밀도가 낮아지게 된다. 이에 따라, 유동 응력 곡선은 세 단계의 복잡한 변형 경화 및 연화 현상을 보이게 된다. 첫 번째 구간에서는 변형률이 증가함에 따라, 가공 경화에 의해 응력이 증가하는 경향을 보이며, 두 번째 구간에서는 동적 재결정 현상에 의한 가공 연화로 응력이 갑작스럽게 감소한다. 세 번째 구간에서는 가공 경화와 가공 연화 사이의 평형에 의해, 응력이 일정하게 나타난다. 본 연구에서는, 성형 온도 $300^{\circ}C$, 변형률 속도는 0.001, 0.1, 1, 10/sec에서 AZ80 합금의 구성 방정식의 18개 변수들을 체계적으로 최적화하며, 유동 곡선의 정확도를 높일 수 있는 방식에 대해 제안하려고 한다. 또한 AZ80외에 AZ61도 추가적으로 최적화여 본 논문에서 제안한 최적화 방식의 성능을 증명하였다.

• 한국재료학회:학술대회논문집
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• 한국재료학회 2003년도 춘계학술발표강연 및 논문개요집
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• pp.25-25
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• 2003

마그네슘 합금은 결정구조가 HCP구조로 슬립면이 제한되어있어 상온에서의 가공이 용이하지 않다. 따라서 최근 마그네슘 합금의 미세 조직을 제어하기 위해 많은 연구가 수행되어 왔다. 본 연구에서는 구조용 재료 및 기능성 재료로 기대되는 마그네슘 합금(AZ3l)을 이용하여 주조로부터 압출·압연 과정으로의 연속적인 판재 성형공정을 실행하였다. 모든 공정에 대한 전형적인 기계적 특성을 평가하기 위하여 각 공정에서 재료의 인장실험을 실시하였으며 각 공정 후에 향상된 기계적 특성들을 규명하기 위하여 경도시험을 실시하였다 또한 각 공정에서의 대표적인 미세 조직을 관찰하여 결정립 미세화에 따른 기계적 물성의 향상을 확인하였다. 주조재, 압출판재, 압연판재의 인장강도는 189.3㎫, 257.9㎫ 그리고 234.㎫로 증가하였다가 다소 감소하지만, 연신율은 상대적으로 16.26%, 24.99% 그리고 27.16%의 50%에 가까운 주목할만한 증가를 나타낸다. 인장실험의 실험결과로부터 얻어진 가공경화지수로부터 대상 재료인 마그네슘 합금(AZ3l)에 대하여 DRX의 거동을 예측할 수 있었으며, 압출후 압연 판재의 경우 연한 재결정 조직으로 인하여 연신율의 대폭적인 증가를 확인 할 수 있었다.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 1999년도 춘계학술대회논문집
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• pp.176-179
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• 1999

The high temperature deformation behaviour of 15vol% SiCp/A16061 composites has been studied in the temperature range of 300-50$0^{\circ}C$ and the strain rate range of 0.1-3.0/sec by torsion test. On he basis of the flow stress data the strain rate sensitivity(m) of the material is evaluated and used for calculating the deformation efficiency(η) [η=2m/(m+1)] A domain of dynamic recrystallization(DRX) could be identified in these maps by using the deformation efficiency. The characteristicvs of these results has been investigated with the help of determining the region of optimum hot working condition.