• Title/Summary/Keyword: DEFORM

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Micro Forming of Bulk Metallic Glass using the Deformation Behavior in the Supercooled Liquid Region (과냉각 액체 영역에서의 변형거동을 이용한 벌크 비정질 합금의 미세성형 기술 개발)

  • 옥명렬;서진유;홍경태
    • Transactions of Materials Processing
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    • v.13 no.1
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    • pp.9-14
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    • 2004
  • Recently, various bulk metallic glasses (BMG's) having good mechanical and chemical properties were developed. BMG's can easily be deformed in the supercooled liquid region, via viscous flow mechanism. By using the viscous flow, the very low pressure is needed to deform the materials. In this study, we investigated the structural transition and deformation behavior of Vitreloy 1 (Zr/sub 41.2/Ti/sub 13.8/Cu/sub 12.5/Ni/sub 10/Be/sub 22.5/) using TMA and DSC. We applied the results to the micro forming process. The forming condition was chosen based on the viscosity data from TMA, and Si wafer with micro patterns on the surface was used as a forming die. The deformed surface was analyzed by SEM and 3D Surface Profiling System. The alloy showed good replication of the patterns. Quantitative measurement of roughness was useful to evaluate the replication. Surface condition of the deformed surface was determined by the initial surface condition.

Effects of Initial Slug Design on the Earring of a Rectangular Battery Case During Impact Extrusion (충격압출 공정에서 초기 슬러그 디자인이 사각 배터리 케이스의 이어링에 미치는 영향 분석)

  • Lim, J. H.;Choi, S.;Chung, W. J.;Shin, J. H.;Lee, J.
    • Transactions of Materials Processing
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    • v.24 no.6
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    • pp.425-430
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    • 2015
  • In the current paper, the effects of initial slug design on the earring of an Al rectangular battery case manufactured by impact extrusion were studied. During impact extrusion, non-uniform metal flow between the long and the short sides of the battery case leads to earring, which is subsequently trimmed. Process parameters such as friction, aspect ratio of the battery case, the die shape and the forming temperature tend to induce earring because they cause greater non-uniform metal flow. Large aspect ratio of the battery case and high friction between slug and die can greatly affect the earring of a rectangular battery case. To make a rectangular battery case without earring, it is necessary to control metal flow uniformly during impact extrusion. One of the ways to reduce the earring is to control the metal flow of slug at the initial upsetting stage. To analyze the effects of the initial slug design on earring, FE analysis was conducted using DEFORM 3D. Two types of initial slug designs were evaluated where volume was removed along either the width or thickness directions. The results show that the initial slug design can be effective in adjusting the uniformity of metal flow.

Optimization of extrusion process for long-length multi-filaments of BSCCO 2223 superconductor tape (고온초전도 BSCC02223 장선재 제조를 위한 압출공정의 최적화)

  • Cho, Ki-Hyun;Choi, Jong-Ung;Yoo, Jim-Moo;Ko, Jae-Woong;Kim, Hai-Doo
    • 한국초전도학회:학술대회논문집
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    • v.10
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    • pp.230-235
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    • 2000
  • The extrusion process for long-length multi-filaments of BSCCO 2223 superconductor tape has been investigated with aids of Finite Element Method and experimental inspection. Since the arrangement of filaments in matrix material has characteristic of rotational symmetry, a 2-dimensional commercial FEM package, DEFORM-2D, was adopted to simulate extrusion process with different variables such as hardness of sheath material, lengths of each filament and arrangement. From the FEM analysis, since the inner filaments move faster than the outer one, distribution of filaments is needed to be optimized. In the case of pure Ag matrix, undesirable non-uniform distribution of filament was obtained due to low hardness of sheath material. Dummy sample(brass (sheath) and talc powder(filament)), however, which has relatively high hardness of sheath material, had been produced with desirable results. Therefore, it is necessary to optimize hardness of sheath material, extrusion temperature and billet design.

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Virtual DressUp system by using image deformation method (이미지 변형 기법을 이용한 가상 드레스업 시스템)

  • Kim, Na-Ri;Yoon, Jong-Chul;Lee, In-Kwon
    • Journal of the Korea Computer Graphics Society
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    • v.15 no.2
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    • pp.1-8
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    • 2009
  • This paper introduces a virtual dress up system, according to user's input model and garment image. At first step, we deform the garment image by using skeleton structures and ARAP method. Next step, sampling the boundary points and find their matching vertices which are used for optimizing the boundary fitting. In 2D rendering of the dress up, they have some unrealistic results, so we reconstruct the garment mesh to the 3D mesh. Rendering from the reconstructed 3D mesh, we can get the final dress up result. We present that our system produce a visually plausible and well-fitted virtual dress up results.

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Effect of the Sprue Design on the Fitness of Implant Prosthesis (주입선의 설계가 임플란트 보철물의 적합도에 미치는 영향)

  • Hwang, Sung-Taek;Ahn, Jae-Seok;Shin, Sang-Wan
    • Journal of Technologic Dentistry
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    • v.30 no.2
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    • pp.57-63
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    • 2008
  • Statement of problem: Conventional techniques for implant framework fabrication produce significant error that is inconsistent with passive-fit requirement for osseointegrated implants. One of the etiologic factors which cause the errors is a sprue which may deform the framework during solidification and contraction. Purpose: This study was aimed to evaluate objectively effect of the sprue design on the accuracy of fit of implant prosthesis. Materials and method: Three different designs were considered relative to effect of casting accuracy. The first design had straight sprues and a button of excess alloy at the non-casting end of the sprues. The second was runner bar design(with the button). The last was straight sprues design(without the button). Gold cylinder and laboratory analogue had been used to diminish variables affecting to casting accuracy. Gold alloy and pressure-vacuum casting machine had been used. Marginal gap had been measured by SEM. One-way ANOVA and Duncan test had been used for statistical analysis. Results: The first design showed $79.87{\pm}13.95{\mu}m$ marginal gap. The second and third were $40.17{\pm}15.8{\mu}m$ and $35.17{\pm}9.95{\mu}m$ respectively. Conclusion: Straight sprues without button and runner bar designs were more accurate than straight sprues with button design(P<.05).

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Fractal Deformation using Code and Displacement Vectors (코드와 변위 벡터를 이용한 프랙탈 변형)

  • Han, Yeong-Deok;Kim, Gi-Ok
    • The Journal of the Korea Contents Association
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    • v.7 no.12
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    • pp.322-332
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    • 2007
  • We consider a deformation method suitable for fractal. In IFS fractal, the position of a point is characterized by its code as well as by its coordinates. Code has a meaning of address for fractal. If we move a point by changing its code, the resulting movement shows fractal behavior. We propose three deformation methods based on code information. For the deformation vector of a point in fractal, 1) we use the vector of a given vector field at the point obtained by code transformation, 2) we use the vector constructed by adding predefined displacement vectors according to the code information of the point. Both methods show a fractal-like character as well as an ordinary continuous deformation character. Also, 3) we can deform fern-fractal more naturally by restricting its deforming region using code form.

A VISUALIZATION OF $\prod$-VISIBLE RAYS AND GENERATION OF LIFE

  • Oh, Hung-Kuk
    • Proceedings of the Korean Society for Cognitive Science Conference
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    • 2000.05a
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    • pp.76-86
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    • 2000
  • Conventional atom model must be criticized on the following four points. (1) Natural motions between positive and negative entities are not circular motions but linear going and returning ones, for examples sexual motion, tidal motion, day and night etc. (2) Potential energy generation was neglected when electron changes its orbit from outer one to inner one. The hv is the kinetic energy of the photo-electron. The total energy difference between orbits comprises kinetic and potential energies. (3) The structure of the space must be taken into consideration because the properties of the electron do not change during the transition from outer orbit to inner one even though it produces photon. (4) Total energy conservation law applies to the energy flow between mind and matter because we daily experiences a interconnection between mind and body. $\prod$-rays come out from the crystallizing $\pi$-bondings when they vibrate or deform. Gaston Naessens(1950) invented a microscope, which can visualize the $\pi$-rays in blood. Unordinarily agglomerated spores of $\pi$-rays may provoke poor immunity and bad illness. The agglomerated spores of $\pi$-rays can make closed type $\pi$-bondings in the case of carbohydrates and esters but proteins build open type $\pi$-bondings because the peptide bonds are planar, which principle produces a life.

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Dynamic Mode Analysis of Thin Walled Closed Section Beams under Warping Conditions (Warping 조건하에서 박판 폐단면 보의 동적 모드 해석)

  • Yu, Hwan-Shin;Chun, Dong-Joon
    • Journal of Advanced Navigation Technology
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    • v.16 no.2
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    • pp.367-374
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    • 2012
  • A dynamic simulation and test of frame with thin walled closed section beams considering warping conditions have been performed. When a beam is subjected under torsional moment, the cross section will deform an warping as well as twist. For some thin-walled sections warping will be large, and accompanying warping restraint will induce axial and shear stresses and reduce the twist of beam which stiffens the beam in torsion. This paper presents that an warping restraint factor in finite element model effects the behavior of beam deformation and dynamic mode shape. The computer modelling of frame is discussed in linear beam element model and linear thin shell element model, also presents a correlation between computer predicted and actual experimental results for static deflection, natural frequencies and mode shapes of frame.

Experimental and Numerical Study on the Elastic-Plastic, Large Deflection, Post-Buckling Behavior of Axially Compressed Circular Cylindrical Tubes (축방향 압축력을 받는 원통형 박막소재의 좌굴후 탄소성 대변형에 관한 실험 및 해석 연구)

  • Kwon, Se-Mun;Yun, Hee-Do
    • Proceedings of the KSME Conference
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    • 2001.06a
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    • pp.969-974
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    • 2001
  • Circular cylindrical tubes are widely used in structures such as vehicles and aircraft structures, where light weight and high compressive/bending/torsional load carrying capacity are required. When axially compressed, relatively thick circular cylindrical tubes deform in a so-called ring mode. Each ring develops and completely collapses one by one until the entire length of the tube collapses. During the collapse process the tube absorbs a large amount of energy. Like honey-comb structures, circular cylindrical tubes are light weighted, are capable of high axial compressive load, and absorb a large amount of energy before being completely collapsed. In this report, the subject of axial plastic buckling of circular cylindrical tubes was reviewed first. Then, the axial collapse process of the tubes in a so-called ring mode was studied both experimentally and numerically. In the experiment, steel tubes were axially compressed slowly until they were completely collapsed. Fixed boundary condition was provided. Numerical study involves axisymmetric, elastic-plastic, large deflection, self-contact mechanisms. The measured and calculated results were presented and compared with each other. The purpose of the study was to evaluate the load carrying capacity and the energy absorbing capacity of the tube.

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Efficient Numerical Analysis for Shape Design of Turbine Seal (효율적인 수치해석에 의한 터빈 시일의 형상설계)

  • Han, Kyu-Taek
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.15 no.4
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    • pp.118-124
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    • 2016
  • In this paper, the model to develop the forming process for turbine seal is suggested. And numerical approach for the shape design of the turbine seal is examined. Because of the thin thickness of the turbine seal, the seal is easily fractured in the manufacturing process. The main factors of the seal manufacturing consist of addendum angle and dedendum angle, fillet on the addendum face, number of the gear teeth, sheet initial location and gear initial location, rake and vertical clearance. The structure and shape of seal are modeled using the commercial 3D mechanical design program, CATIA(V5/R20). Also, rolling process to manufacture the turbine seal is analyzed using DEFORM$^{TM}$-3D(V11), commercial forming analysis software and runs under PC workstation. This study focused on the shape design of turbine seal. Through this research, the main factors to make the turbine seal for airplane turbine engine can be obtained. This study results are reflected to the shape design for turbine seal.