• Proceedings of the KIEE Conference
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• 1996.07a
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• pp.9-11
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• 1996

This paper is dealing with the slotless AFPM(Axial Flux Permanent Magnet) Brushless Motor. It has been reported that AFPM brushless DC motor have high efficiency and high energy density than radial flux permanent brushless DC motor. AFPM brushless DC motor finds its application of electric vehicles. In this paper, small AFPM brushless DC motor was designed using the ferrite permanent magnet. For this design, magnet of rotor, stator dimension and stator winding parameters has been studied and prototype AFPM motor has been assembled and motor speed, torque and efficiency are investigated.

• Journal of the Korean Society for Precision Engineering
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• v.33 no.3
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• pp.183-190
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• 2016

In this study, we conduct linear and nonlinear modeling of the DC motor driving system of a wheeled mobile robot, which is a nonlinear system involving dead zone, friction, and saturation. The DC motor driving system consists of a DC motor, a wheel, and gears. A linear DC motor driving system is modeled using a steady-state response and parameter measurements. A nonlinear DC motor driving model is identified with the use of the Hammerstein-Wiener method. By using these models, PID controllers for the DC motor system are then established. Each PID controller is applied as a low-level controller in order to achieve posture stabilization control for the real mobile robot. We also compare the performance of the proposed PID controllers in posture stabilization experiments by using several different final robot postures.

• The Transactions of the Korean Institute of Power Electronics
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• v.24 no.6
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• pp.389-395
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• 2019

This paper presents the sensorless position control of an auxiliary scaffolding step system for vehicles using DC motors. The designed auxiliary scaffolding step has a mechanical protector at the stop position. At this position, the scaffolding is forcibly stopped by the mechanical protector, and the motor current is dramatically increased to the stall current of the DC motor, thereby increasing the electrical damage. In this study, the estimated back EMF- and current model-based observers are proposed to estimate the motor speed and stop position. A simple V/F acceleration voltage pattern is used to operate the auxiliary scaffolding system. The estimated moving position is adopted to determine the stop position of the DC motor with the load current state. The operating current of the DC motor can be reduced by the estimated moving position and V/F acceleration pattern. At the stop position, the proposed sensorless position controller can smoothly stop the DC motor with the estimated moving position and reduced load current without any mechanical and electrical stress from the stall current from the mechanical protector. The proposed control scheme is verified by the comparison of simulations and experiments.

• Journal of Electrical Engineering and Technology
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• v.4 no.2
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• pp.255-265
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• 2009

This paper presents the acoustic noise and mechanical vibration reduction of a coreless brushless DC motor with an air dynamic bearing used in a digital lightening processor. The coreless brushless DC motor does not have a stator yoke or stator slot to remove the unbalanced force caused by the interaction between the stator yoke and the rotor magnet. An unbalanced force makes slotless brushless DC motors vibrate and mechanically noisy, and the attractive force between the magnet and the stator yoke increases power consumption. Also, when a coreless brushless DC motor is driven by a $120^{\circ}$ conduction type inverter, high frequency acoustic noise occurs because of the peak components of the phase currents caused by small phase inductance and large phase resistance. In this paper, a core-less brushless DC motor with an air dynamic bearing to remove mechanical vibration and to reduce power consumption is applied to a digital lightening processor. A $180^{\circ}$ conduction type inverter drives it to reduce high frequency acoustic noise. The applied methods are simulated and tested using a manufactured prototype motor with an air dynamic bearing. The experimental results show that a coreless brushless DC motor has characteristics of low power consumption, low mechanical vibration, and low high frequency acoustic noise.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 2004.05a
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• pp.764-769
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• 2004

The DC Motor in a vehicle may cause noise and vibration because of high speed revolution, which can make a driver feel uncomfortable. There have been various studies attempting to solve these problems, focusing mostly on the causes of and ways to reduce noise and vibration. It is suggested that the noise in a DC Motor may be primarily due to interaction between a brush and a commutator. Brush noise, the most common noise in a DC Motor, results from a brush bounced from the surface of the commutator, fluctuation of the friction between the brush and the commutator, and the impact on the brush when passing over slots of the commutator. Based on the noise test, one of the most important design parameters was shown to be the roundness of the commutator. As the DC motor is used, the roundness of the commutator gets bigger with subsequent increase of the level of brush noise and vibration. There must be a threshold in order to prevent the brush noise from getting worse. Using the method of CAE is more efficient than the real test for purposes of looking for various design parameters to maintain the roundness of the commutator. In this study, the design process to reduce the brush noise is presented with the use of a computer model. The design parameters to reduce the brush noise and vibration are proposed by using FEM. The design parameters are used to reduce the noise and vibration of a DC motor and it is verified with the test results on a fan DC motor in a vehicle. This method may be applicable to various DC motors.

• 제어로봇시스템학회:학술대회논문집
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• 2003.10a
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• pp.1881-1884
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• 2003

In some requirements of dc motor drive circuit applications are high quality output with generation of low internal conducted EMI. However the conventional dc motor drive circuits have been usually using unbalanced circuit which generates the high conducted EMI to the frame ground. This paper presents a balanced dc motor drive circuit which is effective way to reduce the common-mode noise. The circuit balancing is to make the noise pick up or occurring in both conductor lines, signal path and return path is equal in amplitude and opposite phase so that it will cancel out in the frame ground. The common-mode conducted noise reduction of this proposed dc motor drive is confirmed by experimental results.

• The Transactions of the Korean Institute of Electrical Engineers
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• v.35 no.9
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• pp.396-402
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• 1986

Although the structure of the brushless DC motor is similar to the one of the permanent magnet synchronous motor, its operating characteristics are the same as those of the permanent magnet DC motor. This is the reason that the commutators and brushes in the permanent magnet DC motor can be replaced by the power semiconductor devices and rotor position sensors for the brushless DC motor. In this paper, a current control method is presented to make a sinusoidal current waveform for constant torque generation and the operating characteristics of the brushless DC motor using the resolver as the rotor position sensor is also presented and experimented.

• Proceedings of the KIPE Conference
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• 2013.07a
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• pp.362-363
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• 2013

기존 Fan Motor용 인버터의 경우, 높은 전압으로 인버터를 구동하기 때문에 높은 내압의 IPM을 사용해야 하는 문제점이 있다. 본 논문은 Fan Motor 구동용 인버터의 내압을 줄일 수 있는 Dual 공진 강압형 DC/DC 컨버터를 제안한다. 기존의 강압형 DC/DC 컨버터를 사용할 경우에는 큰 인덕터를 사용하기 때문에 회로의 전체적인 부피가 커지고 제작단가가 증가하는 단점이 있다. 반면 제안된 회로는 작은 크기의 인덕터를 사용한 Dual 공진 강압형 DC/DC 컨버터로써, 낮은 출력전압으로 인버터 구동이 가능하고, 영전압 스위칭을 하기 때문에 소형화 및 고효율화가 가능한 장점을 갖는다. 본 논문에서는 제안된 회로의 이론적인 특성을 분석하고 모의실험을 통해 확인하였으며, 1.8kW급 Fan Motor 구동용 인버터 회로에 적용하여 실험을 통해 우수성을 검증하였다.

• 제어로봇시스템학회:학술대회논문집
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• 1996.10b
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• pp.347-350
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• 1996

With only the classical PID controller applied to control of a DC motor, a good (target) performance characteristic of the controller can be obtained, if all the model parameters of DC motor and operating conditions such as external load torque, disturbance, etc. are exactly known. However, in case when some of system parameters or operating conditions are uncertain or unknown, the fixed PID controller does not guarantee the good performance which is assumed with precisely known system parameters and operating conditions. In view of this and robustness enhancement of DC motor control system, we propose a PID learning controller which consists of a set of learning rules for PID gain tuning and learning of an auxiliary input. The proposed PID learning controller is shown to drive the state of uncertain DC motor system with unknown system parameters and external load torque to the desired one globally asymptotically. Computer simulation results are given to demonstrate the effectiveness of the proposed PID learning controller, thereby showing whose superiority to the conventional fixed PID controller.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2000.05a
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• pp.812-815
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• 2000

Injection molding process was taken to manufacture DC motor case that surrounds DC motor used as automobile parts. Up to now, DC motor case has been made by the deep drawing process or bending process of metal materials. Simulations of filling, packing and cooling processes were done by CAE tool like Moldflow software. Optimal delivery system was decided from the analysis of flow balance, and packing and cooling analyses were performed by using the design of experiment to minimize the volumetric shrinkage of molded part and the temperature difference between mold and part.