• Title/Summary/Keyword: DC/DC Converters

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Development of Planar Transformer and SiC Based 3 kW High Power Density DC-DC Converter for Electric Vehicles (플라나변압기와 SiC 기반의 전기자동차용 3kW 고전력밀도 DC-DC 컨버터 개발)

  • Kim, Sangjin;Suk, Chaeyoung;Hakim, Ramadhan Muhammad;Choi, Sewan;Ryu, Byoungwoo;Park, Sanghun
    • The Transactions of the Korean Institute of Power Electronics
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    • v.26 no.2
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    • pp.112-119
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    • 2021
  • This study proposes a design method of high-power-density and high-efficiency low-voltage DC-DC converters using SiC MOSFET and the optimized planar transformer design procedure based on the figure-of-merit. The secondary rectifying circuit of the phase-shifted full-bridge converter is compared to achieve high power density and high efficiency, and the phase-shifted full bridge converter with a current-doubler rectifier is selected. The planar transformer is designed by the proposed optimized design procedure and verified by FEA simulation. To validate the proposed design method, experimental results from a 3 kW prototype are provided. The prototype achieved 95.28% maximum efficiency and a power density of 2.98 kW/L.

MG Operation Technique based on DC-Grid Stability using ESS (ESS를 활용한 DC-Grid 안정성 기반 MG 운영 기법)

  • Jong-Cheol Kim;Chun-Sung Kim;Yong-Un Park;Seong-Mi Park;Sung-Jun Park
    • Journal of the Korean Society of Industry Convergence
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    • v.26 no.6_3
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    • pp.1269-1278
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    • 2023
  • This paper presents an operational technique that can secure the stability of DC-Grid centering on MG operated based on ESS in multiple MG where three DC-based microgrid(MG) are interconnected. MG1(PV 600kWp, ESS 1.5MWh) has an 830Vdc grid voltage, MG2(PV 300kWp, ESS 1.1MWh) and MG3(PV 100kWp, ESS 500kWh) are DC-based MG with a 750Vdc grid voltage, and MG1 and MG2, 3 are linked by separate DC/DC converters (BTB). In order to keep different grid voltages stable, the power transmission capacity between MG1 and two MG(MG2, MG3) connected with an independent BTB converter was adjusted to secure the overall stability of the system, and this was verified by confirming that the surplus capacity of ESS was maintained in actual operation.

Start-up Voltage Generator for 250mV Input Boost Converters (250mV 입력 부스트 컨버터를 위한 스타트업 전압 발생기)

  • Yang, Byung-Do
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.18 no.5
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    • pp.1155-1161
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    • 2014
  • This paper proposes a start-up voltage generator for reducing the minimum input supply voltage of DC-DC boost converters to 250mV. The proposed start-up voltage generator boosts 250mV input voltage to over 500mV to charge the capacitor for starting the boost converter. After the boost converter operates initially with the supply voltage charged in the capacitor, it uses its boosted output voltage for the supply voltage. Therefore, after the start-up operation, the proposed DC-DC boost converter works as the same as the conventional one. The proposed start-up voltage generator reduces the threshold voltage of the transistors by adjusting the body voltage at a low input voltage. This causes the higher clock frequency and the larger current to a Dickson charge-pump for boosting the input voltage. The proposed start-up voltage generator was implemented with a $0.18{\mu}m$ CMOS process. Its clock frequency and output voltage were 34.5kHz and 522mV at 250mV input voltage, respectively.

Development of 80kW Bi-directional Hybrid-SiC Boost-Buck Converter using Droop Control in DC Nano-grid (DC 나노그리드에서 Droop제어를 적용한 80kW급 양방향 하이브리드-SiC 부스트-벅 컨버터 개발)

  • Kim, Yeon-Woo;Kwon, Min-Ho;Park, Sung-Youl;Kim, Min-Kook;Yang, Dae-Ki;Choi, Se-Wan;Oh, Seong-Jin
    • The Transactions of the Korean Institute of Power Electronics
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    • v.22 no.4
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    • pp.360-368
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    • 2017
  • This paper proposes the 80-kW high-efficiency bidirectional hybrid SiC boost/buck converter using droop control for DC nano-grid. The proposed converter consists of four 20-kW modules to achieve fault tolerance, ease of thermal management, and reduced component stress. Each module is constructed as a cascaded structure of the two basic bi-directional converters, namely, interleaved boost and buck converters. A six-pack hybrid SiC intelligent power module (IPM) suitable for the proposed cascaded structure is adopted for high-efficiency and compactness. The proposed converter with hybrid switching method reduces the switching loss by minimizing switching of insulated gate bipolar transistor (IGBT). Each module control achieves smooth transfer from buck to boost operation and vice versa, since current controller switchover is not necessary. Furthermore, the proposed parallel control using DC droop with secondary control, enhances the current sharing accuracy while well regulating the DC bus voltage. A 20-kW prototype of the proposed converter has been developed and verified with experiments and indicates a 99.3% maximum efficiency and 98.8% rated efficiency.

Operational characteristics analysis of a 8 mH class HTS DC reactor for an LCC type HVDC system

  • Kim, S.K.;Go, B.S.;Dinh, M.C.;Kim, J.H.;Park, M.;Yu, I.K.
    • Progress in Superconductivity and Cryogenics
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    • v.17 no.1
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    • pp.32-35
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    • 2015
  • Many kinds of high temperature superconducting (HTS) devices are being developed due to its several advantages. In particular, the advantages of HTS devices are maximized under the DC condition. A line commutated converter (LCC) type high voltage direct current (HVDC) transmission system requires large capacity of DC reactors to protect the converters from faults. However, conventional DC reactor made of copper causes a lot of electrical losses. Thus, it is being attempted to apply the HTS DC reactor to an HVDC transmission system. The authors have developed a 8 mH class HTS DC reactor and a model-sized LCC type HVDC system. The HTS DC reactor was operated to analyze its operational characteristics in connection with the HVDC system. The voltage at both ends of the HTS DC reactor was measured to investigate the stability of the reactor. The voltages and currents at the AC and DC side of the system were measured to confirm the influence of the HTS DC reactor on the system. Two 5 mH copper DC reactors were connected to the HVDC system and investigated to compare the operational characteristics. In this paper, the operational characteristics of the HVDC system with the HTS DC reactor according to firing angle are described. The voltage and current characteristics of the system according to the types of DC reactors and harmonic characteristics are analyzed. Through the results, the applicability of an HTS DC reactor in an HVDC system is confirmed.

Efficiency improvement of a DC/DC converter using LTCC substrate

  • Jung, Dong Yun;Jang, Hyun Gyu;Kim, Minki;Park, Junbo;Jun, Chi-Hoon;Park, Jong Moon;Ko, Sang Choon
    • ETRI Journal
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    • v.41 no.6
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    • pp.811-819
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    • 2019
  • We propose a substrate with high thermal conductivity, manufactured by the low-temperature co-fired ceramic (LTCC) multilayer circuit process technology, as a new DC/DC converter platform for power electronics applications. We compare the reliability and power conversion efficiency of a converter using the LTCC substrate with the one using a conventional printed circuit board (PCB) substrate, to demonstrate the superior characteristics of the LTCC substrates. The power conversion efficiencies of the LTCC- and PCB-based synchronous buck converters are 95.5% and 94.5%, respectively, while those of nonsynchronous buck converters are 92.5% and 91.3%, respectively, at an output power of 100 W. To verify the reliability of the LTCC-based converter, two types of tests were conducted. Storage temperature tests were conducted at -20 ℃ and 85 ℃ for 100 h each. The variation in efficiency after the tests was less than 0.3%. A working temperature test was conducted for 60 min, and the temperature of the converter was saturated at 58.2 ℃ without a decrease in efficiency. These results demonstrate the applicability of LTCC as a substrate for power conversion systems.

Self Oscillation DC/DC Converter with High Voltage Step Up Ratio (고전압 변환비의 자려 발진 DC/DC Converter)

  • Jung, Yong-Joon;Han, Sang-Kyoo;Hong, Sung-Soo;Roh, Chung-Wook
    • The Transactions of the Korean Institute of Power Electronics
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    • v.14 no.3
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    • pp.220-227
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    • 2009
  • A self oscillation DC/DC converter which has a very desirable characteristics of the high input-output voltage conversion ratio for high voltage DC power supply applications is proposed in this paper. The proposed converter is composed of one power switch, one inductor, several capacitors and diodes. Compared with conventional high-voltage DC/DC converters, it performs the high- voltage power conversion using the inductor instead of the bulky step-up transformer. Therefore, it can reduce the size of magnetic device and save the cost. Moreover, since it needs no control IC by using self oscillation circuit and has lower voltage stress on output diodes, it features a lower cost, simpler structure and more improved performance. Finally, a comparative analysis and experimental results are presented to show the validity of the proposed converter.

A New Negative Impedance Stabilizing Control Technique for Switching Power Supplies with Constant Power Loads

  • Emadi A.
    • Proceedings of the KIPE Conference
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    • 2001.10a
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    • pp.276-280
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    • 2001
  • In this paper, an approach to the design of negative impedance stabilizing controllers for PWM DC/DC converters that are used in DC switching. power supplies with constant power loads is presented. The control approach is based on the feedback linearization technique. Because of the negative impedance destabilizing characteristics of constant power loads, classical linear control methods have stability limitations around the operating points. However, the proposed stabilizing technique improves large-signal stability and dynamic responses. The proposed controllers are simulated and their responses under different operations are studied. Stability of the control technique is also verified using the second theorem of Lyapunov.

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High Power Factor High Efficiency PFC AC/DC Converter for LCD Monitor Adapter (LCD 모니터의 어댑터를 위한 고역률 고효율 PFC AC/DC 컨버터)

  • Park K. H.;Kim C. E.;Youn M. J.;Moon G. W.
    • Proceedings of the KIPE Conference
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    • 2003.11a
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    • pp.85-89
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    • 2003
  • Many single-stage PFC(power-facto.-correction) ACHC converters suffer from the high link voltage at high input voltage and light load condition. In this paper, to suppress the link voltage, a novel high power factor high efficiency PFC AC/DC converter is proposed using the single controller which generates two gate signals so that one of them is used far gate signal of the flyback DC/DC converter switch and the other is applied to the Boost PFC stage. A 130w prototype for LCD monitor adapter with universal input $(90-265V_{rms})$ and 19.5V 6.7A output is implemented to verify the operational principles and performances. The experimental results show that the maximum link voltage stress is about 450V at 270Vac input voltage. Moreover, efficiency and power factor are over $84\%$ and 0.95, respectively, under the full load condition.

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Three-Phase Isolated Capacitorless Charger with a Single-Stage Power Converter (1단 전력변환기를 가진 3상 절연형 커패시터리스 충전기)

  • Chae, Soo-Yong;Hong, Soon-Chan
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.28 no.11
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    • pp.84-92
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    • 2014
  • In this paper, we propose a three-phase isolated electrolytic capacitorless charger available for quick charger. In the proposed charger, electrolytic capacitor in DC link is eliminated by direct conversion from AC input to DC output. Conventional chargers are two stage structure including AC-DC and DC-DC converters, but the proposed charger can be simplified into single stage converter by using a matrix converter. And the waveform of input currents is improved by giving the weighting factor to the duty ratio of auxiliary switches. In order to verify the effectiveness of the proposed charger, simulations are carried out and a 1.2kW charger was constructed and experimented.