• Title/Summary/Keyword: Cylinder liner

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The Frictional Modes of Barrel Shaped Piston Ring under Flooded Lubrication (윤활유가 충분한 배럴형 피스톤-링의 마찰모드)

  • 조성우;최상민;배충식
    • Transactions of the Korean Society of Automotive Engineers
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    • v.8 no.3
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    • pp.56-64
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    • 2000
  • A friction force measurement system using the floating liner method was developed to study the frictional behavior of piston rings. The measurement system was carefully designed to control the effect of the piston secondary motion and the temperature of cylinder wall and oil. The friction force between the barrel shaped piston ring and the cylinder liner, was measured under the condition of flooded oil supply. The measured friction forces were classified into five frictional modes with regard to the combination of predominant lubrication regimes(boundary, mixed and hydrodynamic lubrication) and stroke regions(midstroke and dead centers). The modes could be identified on the Stribeck diagram of the friction coefficients and the dimensionless number of ㎼/p, where the friction coefficients are evaluated at near the midstroke and dead centers.

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A study on the anti-wear properties of surface modified cast iron by metal spray method (용사법에 의한 주철제 표면개질부의 내마모성 연구)

  • Lee, Kwang-Ryeol;Choi, Young-Kook;Kim, Young-Sik
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2002.10a
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    • pp.312-317
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    • 2002
  • A experimental try was conducted for the purpose of establishment of the cast iron modification by the metal spray method. The friction and wear resistance properties of the metal sprayed cast iron surface were evaluated. The application experiment for the cast iron modification by the metal spray method was conducted in order to develope the restoring method of the scrapped cast iron cylinder liner of the marine engine.

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Structural Analysis of Cylinder Frame for Medium-speed Diesel Engine (중형 디젤엔진용 실린더 프레임에 대한 구조해석)

  • Son, Jung-Ho;Kim, Moo-Seung;An, Sung-Chan
    • Proceedings of the Korean Society of Marine Engineers Conference
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    • 2005.06a
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    • pp.144-148
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    • 2005
  • Cylinder frame manufactured by casting is assembled with the components such as cylinder head, cylinder liner and main bearing cap, etc. The mechanical contact between all of the neighboring components due to bolt tightening was taken into consideration. The loads used in structural analysis were the bolt tightening forces induced by hydraulic jack and the dynamic forces calculated from kinematic analysis. The difference of forces between the neighboring cylinders was taken into account. The maximum stress, stress amplitude and mean stress calculated from the results of structural analyses were used to evaluate the static and fatigue strength. Gray cast iron which is material of cylinder frame has the material characteristics of very small elongation and different strength in tension and compression. Based on such an material characteristics, the strength evaluation of cylinder frame was carried out with in-house program developed internally.

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Development of LVDT-Based Measuring System of the Cylinder Liner Wear for Marine Diesel Engines and Its Performance Evaluation (LVDT를 이용한 선박용 디젤 엔진의 실린더 라이너 마모 계측시스템 개발 및 성능평가)

  • Ha, Yun-Su
    • Journal of Advanced Marine Engineering and Technology
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    • v.35 no.6
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    • pp.829-834
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    • 2011
  • This paper introduces a new system which measures abrasion quantity of cylinder liners of large-scale marine diesel engines. The proposed system consists of three parts; measurement part where an LVDT, a temperature sensor, a camera and LED for lighting control are installed, monitoring part which accomplishes measurement command transmission and monitoring based on PC or notebook, and master control part which controls the measurement part and transfers measurement data to the monitoring part. The accuracy of the developed system is compared with that of an internal micrometer with 1/100 mm accuracy.

Combustion Characteristics of HCCI Engine Fueled DME and Natural Gas(Unbalance of Cylinder-to-Cylinder and Effect of EGR) (DME/천연가스 HCCI 기관의 연소특성(기통 간 불균형과 EGR의 영향))

  • Jung, S.H.
    • Journal of Power System Engineering
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    • v.14 no.3
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    • pp.13-18
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    • 2010
  • HCCI engines fueled DME and natural gas have been studied on single-cylinder engine due to availability of reducing on $NO_X$ and PM simultaneously without deteriorating into high thermal efficiency, and thus it is clarified that higher maximum engine load is achieved as DME equivalence is smaller. In this study, combustion tests were accomplished on multi-cylinder engine for practical use of it. When minimum DME equivalence achieved maximum engine load on single-cylinder engine was applied to 4-cylinders engine, there was in unstable running condition that engine revolution fluctuated greatly and cyclically. It is the reason what misfire occurred intermittently with one the same as minimum DME equivalence on single-cylinder due to increase in energy for ignition at No. 1 cylinder with lower cylinder liner temperature. Maximum engine load was achieved by adopting EGR, though it decreased because of knocking at smaller engine load than single-cylinder due to increase in minimum DME equivalence.

Strength Safety Study on the Stress Characteristics of a Composite Pressure Cylinder for 35MPa Hydrogen Gas Vehicle (35MPa 수소가스 자동차용 복합소재 압력용기의 응력특성에 관한 강도안전성 연구)

  • Kim, Chung-Kyun;Kim, Do-Hyun
    • Journal of the Korean Institute of Gas
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    • v.16 no.2
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    • pp.25-30
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    • 2012
  • This paper presents a stress safety of a composite pressure cylinder in which is composed of an aluminum liner and composite layers with carbon fiber/epoxy and glass fiber/epoxy resigns. The composite pressure cylinder for a hydrogen gas vehicle contains 9.2 liter hydrogen gas, and hydrogen gases are compressed by a filling pressure of 35MPa. The FEM computed results are analyzed based on the US DOT-CFFC basic requirement for a hydrogen gas cylinder and KS B ISO specification. The FEM results indicate that the stress, 247MPa of an aluminum liner is sufficiently low compared with that of 272MPa, which is 95% level of a yield stress for aluminum. And, the carbon fiber composite layers in which are wound on the surface of an aluminum cylinder are safe because the maximum carbon fiber stresses from 29.43% to 28.87% in hoop and helical directions are below 30% for a given minimum required burst pressure level, respectively. The carbon fiber composite layers are also safe because the stress ratios from 3.40 to 3.46 in hoop and helical directions are above 2.4 for a minimum safety level, respectively.

Effects of Injection Timing and Intake Flow on In-Cylinder Fuel Behavior in a GDI Engine (직접분사식 가솔린 엔진에서 분사시기와 흡입유동이 실린더 내 연료의 거동에 미치는 영향)

  • 이정훈;강정중;김덕줄
    • Transactions of the Korean Society of Automotive Engineers
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    • v.11 no.6
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    • pp.7-13
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    • 2003
  • The purpose of this study is to investigate the effect of the in-cylinder flows and different injection timings on fuel behavior in the cylinder of a GDI engine. Three different flows types induced by using masked port, unmasked port, and port deactivation were tumble, swirl&tumble, and high swirl respectively. LIEF technique was applied to investigate the mixture formation and fuel distribution at ignition time in the transparent engine with optical access through the piston top and upper part of cylinder liner. Injection timings of 180,90, and 60 degrees before TDC were examined. It was found that tumble flow was more effective on the homogeneous mixture formation than other flow and swirl flow transported more fuel vapor to the exhaust side at early injection mode, and swirl and swirl & tumble flow made fuel vapor concentrate around the cylinder center at late injection mode.

Study on the Thermal Stress Distribution Characteristivs of the Cylinder Block of a Light Gasoline Engine (경차용 가솔린 기관 실린더 블럭의 열응력 분포 특성에 대한 연구)

  • 김병탁
    • Journal of Advanced Marine Engineering and Technology
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    • v.22 no.6
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    • pp.800-808
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    • 1998
  • In this study the thermal stress distribution and deformantion characteristics resulting from the nonuniform temperature fields of the cylinder block of a light 3-cylinder 4-stroke gasoline engine were analyzed using the 3-dimensional finite element method. The temperature distributions req-uisite for the thermoelastic behavior alalysis were obtained from the steady-state heat conduction analysis performed on the basis of experimental data. in order to examine the effect of a ceramic material the cylinder liner was replaced by the silicon nitride($Si_{3}N_{4}$) and its thermal behaviors were compared with those of the original block.

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Push-Shear Bond Strength of Veneering Ceramics and Zirconia Ceramic (비니어 세라믹과 지르코니아 세라믹의 Push-Shear 결합강도)

  • Ahn, Jae-Seok;No, Hyeong-Rok;Lee, Jung-Hwan
    • The Journal of the Korea Contents Association
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    • v.15 no.9
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    • pp.384-394
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    • 2015
  • The purpose of this study was to evaluate the push-shear bond strength between five commercial zirconia veneering ceramics and zirconia core cylinder, and to investigate the effect of biaxial flexural strength and zirconia liner glass treatments. The biaxial flexural strengths of the veneering ceramics were evaluated by a piston-on-three-ball test. The bond strengths between the Y-TZP cylinder and zirconia veneering ceramics were evaluated using the push-shear bond strength test. The data was analyzed using two-way ANOVA and Scheffe's test. The biaxial flexural strength of Cercon ceram kiss (CE) was higher than those of the other groups. The glass-treated and Triceram zirconia groups showed the highest value and the Creation ZI(CR) showed the lowest. In all groups, the liner glass treatment groups showed significantly higher push-shear bond strength than those without(P<0.05). The liner glass treatments of zirconia can improve the bond strength between the zirconia ceramic core and veneering ceramics.