• Title/Summary/Keyword: Cyclone Dust Collector

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A Numerical Study on an Optimum Design of a Hybrid Collector Coupled with the Principle of Cyclone, Baffle and Bag-Filter (싸이클론과 배플 및 백필터 원리를 결합한 하이브리드형 집진기의 최적화 설계를 위한 수치해석)

  • Hong, Sung-Gil;Jung, Yu-Jin;Lim, Ki-Hyuk;Yoo, Jeong-Kun;Shon, Byung-Hyun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.14 no.2
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    • pp.983-989
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    • 2013
  • The current research reviewed the design conditions that would maximize the efficiency of the hybrid collector that combines in one unit "cyclone-inertial impaction-bag filter". The computational analysis for the shape of cyclone entry predicts that a design that installs the guide vane at the entry of the tangential type cyclone brings a high-rpm and powerful vortex, very effective in promoting the deflection of coarse particles from the streamline at the cyclone. As the lower part of the cyclone is venturi-shaped, however, a strong flow downward of 4 to 5 m/sec persists through the lower part of the hopper, revealing the likely reentrainment of collected dust. And the removal of the venturi at the lower part of the cyclone would solve the problem of the reentrainment of collected dust. The acceleration of the flow velocity through the adjustment of the gap of the collision baffle would increase the effect of collision, but as the interference with the dust separation is expected, the original design should be kept for the baffle.

A Study on Optimum Design of an Axial Cylcone structure using Response Surface Method (반응표면법을 활용한 축류형 사이클론 구조 최적화 설계에 관한 연구)

  • Cho, Jinill;Yun, Junho;Cho, Yeongkwang;Seok, Hyunho;Kim, Taesung
    • Particle and aerosol research
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    • v.17 no.3
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    • pp.71-79
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    • 2021
  • Ultrafine dust, which is emitted from industrial factories or all kinds of vehicles, threatens the human's respiratory system and our environment. In this regard, separating airborne particles is essential to mitigate the severe problem. In this work, an axial cyclone for the effective technology of eliminating harmful dust is investigated by numerical simulation using Ansys 2020, Fluent R2. In addition, the optimized structure of the cyclone is constructed by means of multi objective optimization based on the response surface method which is a representative method to analyze the effect of design parameter on response variables. Among several design parameters, the modified length of the vortex finder and dust collector is a main point in promoting the performance of the axial cyclone. As a result, the optimized cyclone exhibits remarkable performance when compared to the original model, resulting in pressure drop of 307 Pa and separator efficiency of 98.5%.

Comparison of Tangential and Axial Flow Cyclones for Small Dust Collectors (소형 집진기용 접선식 및 축류식 사이클론 성능비교)

  • Lee, Sungwon;Lee, Chungmin;Yoon, Jong-Hwan
    • Journal of the Korean Society of Visualization
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    • v.16 no.2
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    • pp.45-52
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    • 2018
  • The tangential and axial cyclones were fabricated using a 3D printer and the total collecting efficiency, cut-diameter, and pressure drop characteristics of the two types of cyclones with the same inlet area were investigated experimentally. The results show that the total collecting efficiency tends to increase as the inlet velocity increases. However, at a 20m/s condition of the tangential cyclone, the collected particles were re-entrained to the ascending vortex flow, resulting in a decrease of the total collecting efficiency. In the axial cyclone, the cross-sectional area is designed to increase at the inlet and the velocity is reduced, so that the re-entrainment effect does not appear in this study. The pressure loss of the tangential cyclone was larger than that of the axial cyclone. The cut-diameter tends to decrease with increasing the inlet velocity in two types of cyclones, except for the 20m/s condition of the tangential cyclone.

Effect of Modified Cyclone Dust Collector in Windowless Broiler Building (변형된 사이클론 먼지포집기의 이용이 무창계사의 먼지농도에 미치는 영향)

  • Choi, H.C.;Yeong, G.Y.;Song, J.I.;Kang, H.S.;Kwon, D.J.;Yoo, Y.H.;Yang, C.B.;Chun, S.S.;Kim, Y.K.
    • Journal of Animal Environmental Science
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    • v.13 no.2
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    • pp.97-104
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    • 2007
  • This study was carried out to develop the modified cyclone dust collector in windowless broiler building measuring 12 m wide, 46 m long, with a side wall height of 3 m and a capacity of 12,800 birds. Ventilation rate in windowless broiler building was $0.014{\sim}0.015\;and\;0.158{\sim}0.181cmm$ in second weeks and fifth weeks of age, respectively. Ammonia concentration was $13{\sim}16\;and\;20{\sim}24\;ppm$ in first and second weeks of age, respectively. Amount of dust collected in dust collector each week was 104.1, 274.7 and 388.6g in first, second and third weeks of age. But it was decreased from fourth weeks of age because of the increased ventilation rate. Total suspended particulate(TSP) of polluted air was $3,111.7{\sim}8,745.2{\mu}g/m^3$, but it was decreased to $530.8{\sim}2,264.4{\mu}g/m^3$ when it passed through the dust collector. Collecting efficiency was $54.2{\sim}82.9%$ in TSP. But collecting efficiency of Particulate matter smaller than $1{\mu}g$ (PM1.0) was $7.6{\sim}33.8%$, and lower than TSP. TSP concentration in control broiler house was 1,387.6 and $4,210.1{\mu}g/m^3$ in first and fourth weeks of age, respectively. But it was decreased to 876.3 and $2,535.3{\mu}g/m^3$ in broiler house operated dust collector in first and fourth weeks of age, respectively. Dust collecting efficiency for TSP was $36.8{\sim}39.8%$, and it was decreased to $11.4{\sim}39.8%$ in smaller dust size.

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Simultaneous Removal Characteristics of Particulate and Elemental Mercury in Convergence Particulate Collector (융합형여과집진장치에서의 먼지입자와 원소수은의 제거 성능 특성)

  • Park, Young Ok;Jeong, Ju Yeong
    • Particle and aerosol research
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    • v.6 no.4
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    • pp.173-183
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    • 2010
  • The high temperature pleated filter bags which were used during this study were made of pleated nonwoven fabric of heat and acid resistant polysulfonate fibers which can withstand the heat up to $300^{\circ}C$ and have a filtration area which is 3 to 5 times larger than the conventional round filter bags. Cartridge module packed with 3 kind of the sulfur impregnated activated-carbon based sorbents were inserted in the inner of the pleated filter bag. This type of pleated filter bag was designed to remove not only the particulate matter but also the gaseous elemental mercury. The electrostatic precipitator part can enhance the particulate removal efficiency and reduce the pressure drop of the pleated filter bag by agglomerated particles to form a more porous dust layer on the surface of the pleated bag which is increased the filter bag cleaning efficiency. In addition, the most of particles are separated from the flue gas stream through the cyclone and the electrostatic precipitator part which were installed at the lower part and main body part of the convergence particulate collector, respectively. Thus reduce particulate loading of the high temperature pleated filter bags were applied in this study to analyze the removal characteristics of particulate matter and gaseous elemental mercury.

Characteristics of Cyclone and Electric Dust Collection Oil Filters for Selective Removal of Fiber Tenter Air Pollutants (섬유 텐터 대기오염물질의 선택적 제거를 위한 싸이클론 및 전기 집진 오일필터의 특성)

  • Jin Ho Jung;Seung Hwan Ryu;Soon Duk Kwon;Yoon Hyun Cho
    • Textile Coloration and Finishing
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    • v.35 no.4
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    • pp.256-273
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    • 2023
  • Among the dyeing industries, the tenter process is a process that improves the quality of fibers by drying and ironing (heat treatment) dyed fabrics, and drugs such as water repellents, antistatic agents, and fiber softeners are mainly used in these tenter processes. These drugs are vaporized in the process of treatment by high temperatures (180 ~ 230℃), and are observed in a complex form such as white smoke, oil mist, and fine dust, causing odor. To treat the complex exhaust gas at the rear end of the tenter facility, most companies operate by installing a wet scrubber and an adsorption tower alone or in parallel, but there are many problems. In particular, the insoluble oil mist at the rear end of the tenter has significantly low processing efficiency in the cleaning dust collection facility, and there is a problem in the facility by adsorption due to the occlusion phenomenon caused by the oil mist. In addition, the odor gas at the rear end of the tenter contains a lot of aldehydes, and in order to improve these various problems, a complex exhaust purification device using cyclone and electric support collector was developed. This study examined the applicability of economical and efficient technology by removing complex air pollution at the rear end of the tenter and applying improved technology than the existing technology.

Patent Technologies for Reducing Micro-Dust (미세먼지 저감을 위한 특허기술들)

  • Cho, Taejun;Kim, Tae-Soo
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.24 no.2
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    • pp.9-14
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    • 2020
  • Four developed patents have applied for a new type of Composite Cyclone Scrubber followed by the previous research (Cho and Kim, 2017), including dust reducing fan with filters. Regarding target installation and maintenance cost, 64% reduction for investment costs (6.2 billion won vs. 17 billion won) compared to existing road pollution reduction system, while social benefit costs increase by 43% compared to existing road pollution reduction measures (72.6 billion won vs. 50.8 billion won). The composition of the device is an air blower type spiral guide vane, and an injection pressure collecting dust efficiency. A nozzle varies Injection angle and contact range, spray liquid species (waterworks, salty water). The proposed patent tests are circulation water Time-by-Time Spray and collected 41.4% more increased micro dust since the sprayed water meets contaminated gas due to the 45° degree colliding, which is 141% increased conventional dust collector. (Ratio of collection over 85%). As regards the source of collection liquid, circulated rainwater and well water, we expect a huge amount of energy and economically saved eco-friendly system in our patent. Finally, the guided vane and metal filter reduced over 90% micro-dust, while sprayed water cleans the vane and filters, resultantly minimizing the maintenance budget. The preliminary evaluations of the developed design make it possible to reduce not only cheaper maintenance budget due to the characteristic water spraying but the cost of water comes from mainly rain and underground.

Preparation and Characterization of Polyurethane Waterproof Coatings Containing Fly Ash

  • Lee, Sung-Il;Kim, Duk-Bae;Yang, Go-Su;Kim, Wan-Young;Byoun, Youn-Seop;Lee, Youn-Sik
    • Elastomers and Composites
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    • v.38 no.3
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    • pp.243-250
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    • 2003
  • Polyurethane waterproof (PW) coatings are increasingly demanded in Korea for repairing cracks on old building roofs and construction of many sporting facilities. Calcium carbonate, a common filler, is incorporated in PW compositions. In this study, PW coatings were prepared by substituting a part of calcium carbonate with fly ash. The maximum amounts of calcium carbonate which can be substituted by fly ash obtained in the cyclone and bag filter dust collectors were 20 and 10%, respectively. It was found that the curing rate of PWs ran be controlled by varying the amount of Pb-octoate catalyst. The elongations at break as well as tensile strength and tear strength of PW coatings containing fly ash could also be adjusted such that their values were comparable to those of a standard PW coating by varying relative amounts of some components. However, the amount of cadmium, mercury, and lead leached from PW coatings containing fly ash obtained from the bag filter collector exceeded the respective allowed upper limits, mainly due to the initial high contents of them in the fly ash. On the other hand, PW coatings containing fly ash obtained from the cyclone collector exhibited better mechanical properties and did not release any significant amounts of the heavy metals. Thus, it was concluded that PW coatings containing fly ash can be utilized for practical applications as long as an appropriate fly ash is used.

A Study on Recycling of Waste Tire (폐타이어 재 자원화를 위한 연구)

  • 이석일
    • Journal of Environmental Health Sciences
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    • v.26 no.4
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    • pp.38-44
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    • 2000
  • Compared to other waste, waste tire has much discharge quantity and calorie. When we use waste heat from waste tire, it can be definitely better substitute energy than coal and anthracite in high oil price age. To use as a basic data for providing low cost and highly effective heating system, following conclusion was founded. Annual waste tire production was 19,596 million in 1999, Recycling ratio was almost 55% and more than 8.78 million was stored. Waste tire has lower than 1.5% sulfur contain ratio which is resource of an pollution, So it is a waste fuel which can be combustion based on current exhaust standard value without any extra SOx exclusion materials. Waste tire has 9,256Kcal/kg calorific value and it is higher than waste rubber, waste rubber, waste energy as same as B-C oil. When primary and second air quantity was 1.6, 8.0 Nm$^3$/min, dry gas production time was 270min and total combustion time was 360 min. In the SOx, NOx, HC of air pollution material density were lower than exhaust standard value at the back of cyclone and dusty than exhaust standard value without dust collector.

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Effect of Coagulants on the Behavior of Ultra Fine Dust in a Coal Firing Boiler (석탄 화력 보일러에서의 응집제 이용에 따른 초미세먼지 거동)

  • Ryu, Hwanwoo;Song, Byungho
    • Applied Chemistry for Engineering
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    • v.31 no.1
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    • pp.84-89
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    • 2020
  • Particulate matters of PM2.5, particularly focusing on 0.1~1 ㎛ decrease the efficiency of dust-collector due to the brownian-motion. This study is to verify the effect of coagulant on the particle size distributions of potassium and PM2.5. The activated coagulant was spayed to the coal fired fluidized bed combustion boiler by the weight ratio of 1,200 : 1 = coal : coagulant, and the size distributions of captured particles at both the cyclone (FP) and electrostatic precipitator (EP) were measured. As the result of XRP analysis, the potassium content of FP increased to 13.33% (averagely from 1.65% to 1.87%) and, in EP at 17.68% (averagely from 1.65% to 2.03%). And it was confirmed by the particle size distribution analyzer and SEM image analysis that the distribution rates of PM2.5 decreased at 89.53% on average in FP, and at 88.57% in EP. The total dust concentration (mg/㎥) confirmed by tele-monitering system (TMS) decreased during the primary test from 2.6 to 1.7~1.9 and also the secondary test from 2.9 to 1.7~1.9.