• Title/Summary/Keyword: Cyclic crack growth

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Marco and Microscopic Observations of Fatigue Crack Growth Behavior in API 2W Gr. 50 Steel Joints (API 2W Gr. 50 강재 용접부의 피로균열전파거동의 거시적 및 미시적 관찰)

  • Sohn, Hye-Jeong;Kim, Seon-Jin
    • Journal of Ocean Engineering and Technology
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    • v.26 no.5
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    • pp.73-80
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    • 2012
  • It is well known that a considerable amount of scatter is shown in experimental results relating to fatigue crack growth even under identical and constant amplitude cyclic loading conditions. Moreover, flux cored arc welding (FCAW) is a common method used to join thick plates such as the structural members of large scale offshore structures and very large container ships. The objective of this study was to investigate the macro- and microscopic observations of the fatigue crack growth (FCG) behavior of the FCAWed API 2W Gr. 50 steel joints typically applied for offshore structures. In order to clearly understand the randomness of the fatigue crack growth behavior in the materials of three different zones, the weld metal (WM), heat affected zone (HAZ), and base metal (BM), experimental fatigue crack growth tests for each of five specimens were performed on ASTM standard compact tension (CT) specimens under constant amplitude cyclic loading. Special focus was placed on the fatigued fracture surfaces. As a result, a different behavior was observed at the macro-level, depending on the type of material property: BM, HAZ, or WM. The variability in the fatigue crack growth rate for WM was higher than that of BM and HAZ.

The Delamination and Fatigue Crack Propagation Behavior in A15052/AFRP Laminates Under Cyclic Bending Moment (반복-굽힘 모멘트의 진폭에 따른 A15052/AFRP 적층재의 층간분리 영역과 피로균열진전 거동)

  • Song, Sam-Hong;Kim, Cheol-Ung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.8
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    • pp.1277-1286
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    • 2001
  • Aluminum 5052/Aramid Fiber Reinforced Plastic(Al5052/AFRP) laminates are applied to the fuselage-wing intersection. The Al5052/AFRP laminates suffer from the cyclic bending moment of variable amplitude during the service. Therefore, the influence of cyclic bending moment on the delamination and the fatigue crack propagation behavior in Al5052/AFRP laminate was investigated in this study. Al5052/AFRP laminate composite consists of three thin sheets of Al5052 and two layers of unidirectional aramid fibers. The cyclic bending moment fatigue tests were performed with five different levels of bending moment. The shape and size of the delamination zone formed along the fatigue crack between Al5052 sheet and aramid fiber-adhesive layer were measured by an ultrasonic C-scan. The relationships between da/dN and ΔK, between the cyclic bending moment and the delamination zone size, and between the fiber bridging mechanism and the delamination zone were studied. Fiber failures were not observed in the delamination zone in this study. It represents that the fiber bridging modification factor should turn out to increase and that the fatigue crack growth rate should decrease. The shape of delamination zone turns out to be semi-elliptic with the contour decreased non-linearly toward the crack tip.

Behavior of Fatigue Crack Initiation and Growth in SM45C Steel under Biaxial Loading (이축하중을 받는 SM45C강의 피로균열의 발생과 성장거동)

  • KIM SANG-TAE;PARK SUN-HONG;KWUN SOOK-IN
    • Journal of Ocean Engineering and Technology
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    • v.18 no.6 s.61
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    • pp.84-90
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    • 2004
  • Fatigue tests were conducted on SM45C steel using hour-glass shaped smooth tubular specimen under biaxial loading in order to investigate the crack formation and growth at room temperature. Three types of loading systems, were employed fully-reserved cyclic torsion without a superimposed static tension or compression fully-reserved cyclic torsion with a superimposed static tension and fully-reserved cyclic torsion with a superimposed static compression. The test results showed that a superimposed static tensile mean stress reduced fatigue life however a superimposed static compressive mean stress increased fatigue life. Experimental results indicated that cracks were initiated on planes of maximum shear strain whether or not the mean stresses were superimposed. A biaxial mean stress had an effect on the direction that the cracks nucleated and propagated at stage 1 (mode II).

Numerical Analysis of Crack Growth Using a Crack Closure Model (균열닫힘모델을 이용한 수치해석)

  • 최동호;최항용;이준구
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2001.04a
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    • pp.365-372
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    • 2001
  • This study is concerned with the application of an analytical model of cyclic crack growth that includes the effects of crack closure. The crack closure model is based on the Dugdale model and the strip model, considering the plasticity-induced closure which is caused by residual plastic deformation remaining in the wake of an advancing crack. This study is performed to get the relation between crack growth and crack opening stress with the constant stress ratio, and the relation between stress ratio and crack opening stress with the constant maximum stress under constant-amplitude loading. Under constant-amplitude loading, the crack opening stress is conversed the constant value as a crack grows and is proportion to both the stress ratio and the maximum stress. The crack closure effect, however, is decreased in the positive stress ratio and disappeared at about 0.7. The crack growth analysis using the crack closure model shows that the influence of stress ratio is minimized in the relation between crack growth ratio and effective stress intensity range specially at the negative stress ratio.

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The Research of Fatigue-Crack Initiation and Propagation for S35C Steel (S35C강의 피로균열 발생 및 진전에 관한 연구)

  • 진영준
    • Journal of the Korean Society of Safety
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    • v.16 no.1
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    • pp.31-36
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    • 2001
  • Surface crack growth characteristics and influence of the stress amplitude in rotary bending fatigue test were evaluated for annealed S35C steel, and than fractal dimensions of fatigue crack paths estimated using the box counting method. The following results that will be helpful to understand the fatigue crack growth mechanism were obtained. (1) Crack growth rate ds/dN and db/dN (s : half crack length at the surface crack, b : crack depth) depended on stress amplitude (${\Delta}{\sigma}/2$), stress intensity factor range (${\Delta}K_A, {\Delta}K_C$) and crack length. (2) At the effect area of 0.3 mm hole notch (s<0.5 mm) crack growth rate did not depend on these factors. (3) The fractal dimensions (D) increased with stress amplitude (${\Delta}{\sigma}/2$) but decreased with cyclic number.

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J-R Curve Evaluation According to the Crack Length Measurement Techniques Under Reverse Cyclic Loading (역사이클하중하에서의 균열길이 측정법에 따른 파괴저항곡선의 평가)

  • 원종일;우흥식;석창성
    • Journal of the Korean Society of Safety
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    • v.13 no.4
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    • pp.96-101
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    • 1998
  • J-R curve tests were performed on 1T compact specimens of SA516 Gr. 70 carbon steels under reverse cyclic loading. A Direct-Current Potential Drop (DCPD) method, one of the nondestructive techniques to detect flaw of structure, is being increasingly used for monitoring crack initiation and stable crack growth in typical fracture mechanics specimens for J-R testing. In many aspects this method is simpler than the unloading compliance method. The objective of this paper is to evaluate the J-R Curve according to the crack length measurement techniques under reverse cyclic loading. In order to prove the reliability and repeatability of the DCPD method, the crack length measured by using DCPD method was compared to one determined from unloading compliance. Consequently, this DCPD method correlated well with J-R curves and crack extension measurements determined from unloading compliance method.

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A Study on Prediction of Crack growth Rate Under Creep-Fatigue Interaction (크리이프-피로 상호작용하의 균열성장속도 예측에 관한 연구)

  • Joo, Won-Sik;Cho, Seok-Swoo
    • Journal of Ocean Engineering and Technology
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    • v.9 no.2
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    • pp.98-111
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    • 1995
  • High temperature low cycle fatigue shows that cycle-dependent crack growth owing to cyclic plastic deformation occurred simultaneosly with time-dependent crack growth owing to intergranular deformation. Consequently, to estimate crack growth rate uniquely, many to investigators have proposed various kinds of parameters and theories but these could not produce satisfactory results. Therefore the goal of this study is focused on prediction of crack growth rate using predominant damage rule, linear cumulative damage rule and transitional parameter ${\Delta}J_c/{\Delta}J_f$. On the basis of these sinusoidal loading waveform at 600$^{\circ}C$ and 700$^{\circ}C$.

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The Influence of Cyclic-bending Moment on the Delamination Zone and the Fatigue Crack Propagation in A15052/AFRP Laminates (반복-굽힘 모멘트가 A15052/AFRP 적층재의 층간분리 영역과 피로균열진전에 미치는 영향)

  • Song, Sam-Hong;Kim, Cheol-Woong
    • Proceedings of the KSME Conference
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    • 2000.11a
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    • pp.231-237
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    • 2000
  • A15052/AFRP laminates were developed principally to obtain a material with good fatigue strength, in which possible cracks would grow very slowly. Weight savings of more than 30% should be attainable in practice. Also, the crack bridging fibers could still was carry a significant part of the load over the crack, thus the COD and stress intensity factor was reduced at the crack tip. A15052/ AFRP laminates consists of three thin sheets of 5052-H34 aluminum alloy and two layers of [0] unidirectional aramid fiber prepreg. The cyclic-bending moment test was investigated based on applying the five kinds of bending moments. The size of the delamination zone produced between 5052-H34 aluminum alloy sheets and fiber-adhesive layers was measured from ultrasonic C-scan pictures taken around the fatigue crack. In addition, the relationship between the cyclic-bending moment and the delamination zone size was studied and the effect of fiber bridging mechanism was also considered.

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Fatigue Life Prediction by Elastic-Plastic Fracture mechanics for Surface Flaw Steel (표면결함재에 관한 탄소성 파괴역학에 의한 피로수명 예측)

  • Gang, Yong-Gu;Seo, Chang-Min;Lee, Jong-Sik
    • Journal of Ocean Engineering and Technology
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    • v.9 no.2
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    • pp.112-122
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    • 1995
  • In this work, prediction of fatigue life and fatigue crack growth are studied. 4th order polynominal function is presented to describe the crack growth behaviors from artifical pit of SM45C steel. Crack growth curves obtained from 4th order polyminal growth equations are in good agreement with experimental data The crack growth behaviors at arbitrary stress levels and investigated by the concept of elastic-plastic fracture mechanics using ${\Delta}J$. Fatigue life prediction are carried out by numerical integral method. Prediction lives obtained by proposed method in this study, is in good agreement with the experimental ones. Life prediction results calculated by using of ${\Delta}J$ better than those of ${\Delta}K$.

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Fatigue Crack Growth Analysis of Steel Deckplates Under Bending Stress (휨응력을 받는 바닥강판의 피로균열진전해석)

  • Choi, Jun Hyeok;Kyung, Kab Soo;Choi, Dong Ho;Chang, Dong Il
    • Journal of Korean Society of Steel Construction
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    • v.11 no.4 s.41
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    • pp.409-416
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    • 1999
  • The fatigue crack growth analysis based on the fracture mechanics is useful to the estimation of the fatigue life on welded structures under cyclic loading. The analysis procedure in fatigue crack growth under uniform axial loading is applicable to bending fatigue problem as well. The intent of the present study is to show the procedure for calculating the fatigue crack propagation lifetimes of deckplates under bending stress and to explain the crack growth rates for the two dimensional crack problems. It is shown that the fatigue crack grows at a decreasing rate and the fatigue life depends on the initial crack length and the crack shape. The numerically predicted crack growth agree with the experimental data.

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